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    Cleaning gasket off

    Hi,
    Waiting for my club shims to show, how do I clean the gasket remnants off of the head? Tried kerosene and used a sharp putty knife, but there is still quite a bit of stuff stuck to the engine.

    Thank you

    #2
    Utility knife blades and gently fillet the gasket off. Do all you can to NOT gouge or otherwise damage the machined surfaces.
    MY BIKES..1977 GS 750 B, 1978 GS 1000 C (X2)
    1978 GS 1000 E, 1979 GS 1000 S, 1973 Yamaha TX 750, 1977 Kawasaki KZ 650B1, 1975 Honda GL1000 Goldwing, 1983 CB 650SC Nighthawk, 1972 Honda CB 350K4, 74 Honda CB550

    NEVER SNEAK UP ON A SLEEPING DOG..NOT EVEN YOUR OWN.


    I would rather trust my bike to a "QUACK" that KNOWS how to fix it rather than a book worm that THINKS HE KNOWS how to fix it.

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      #3
      Permatex gasket remover
      NO PIC THANKS TO FOTO BUCKET FOR BEING RIDICULOUS

      Current Rides: 1980 Suzuki GS1000ET, 2009 Yamaha FZ1, 1983 Honda CB1100F, 2006 H-D Fatboy
      Previous Rides: 1972 Yamaha DS7, 1977 Yamaha RD400D, '79 RD400F Daytona Special, '82 RD350LC, 1980 Suzuki GS1000E (sold that one), 1982 Honda CB900F, 1984 Kawasaki GPZ900R

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        #4
        believe it or not, i think a sharp wood chisel is the best tool here. i find it easier to control than a scraper or razor blade, less likely to gouge the bike or you. good news is cleaning that gasket is the hardest part of the job.
        1983 GS 1100 ESD

        Comment


          #5
          I use the square end of 1/2 by 6 inch stainless ruler-has little tendency to gouge as it flexes nicely under pressure. But it takes longer to clean these surfaces than check/change shims !
          1981 gs650L

          "We are all born ignorant, but you have to work hard to stay stupid" Ben Franklin

          Comment


            #6
            Originally posted by 1980GS1000E View Post
            Permatex gasket remover
            Good suggestion here. Gasket remover will eat any paint it touches so be careful where the stuff goes. Spraying it into a cup then dabbing it onto the gasket surface with an acid brush or similar works well. Dab and wait a while for it to work then scrape. It will take several applications before you are down to the metal. Take your time and don't rush. It's important to avoid gouging the aluminum.
            Ed

            To measure is to know.

            Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

            Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

            Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

            KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

            Comment


              #7
              Originally posted by 1980GS1000E View Post
              Permatex gasket remover
              The products I found on Amazon had terrible reviews. Could you provide link to the specific one?

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                #8
                I've never really had great results with the Permatex gasket remover. I think the best method I've found is using the sharp wood chisel. The utility knife blades work in a pinch but the chisel givers you better control.

                1980 GS1000GT (Daily rider with a 1983 1100G engine)
                1998 Honda ST1100 (Daily long distance rider)
                1982 GS850GLZ (Daily rider when the weather is crap)

                Darn, with so many daily riders it's hard to decide which one to jump on next.

                JTGS850GL aka Julius

                GS Resource Greetings

                Comment


                  #9
                  Originally posted by theresthatguy View Post
                  The products I found on Amazon had terrible reviews. Could you provide link to the specific one?
                  Permatex is the stuff. Poor reviews are due to people misusing the stuff or expecting too much. As mentioned, spray it in a cup, dab it on, and let it soften the gasket before you scrape. Use your prefered scraping tool but don't gouge the aluminum. The top surface of the gasket will be softened but it will take a few applications before the gasket is all gone. It would be nice if there was a better product on the market, but there isn't. Scraping without the sauce is more work than with but decide for yourself.
                  Last edited by Nessism; 07-21-2014, 10:44 AM.
                  Ed

                  To measure is to know.

                  Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                  Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                  Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                  KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                  Comment


                    #10
                    Does the head have to be completely free of old gasket? I don't have very many raised bumps but do have what looks like tar spots all over.

                    Comment


                      #11
                      Yes, it does need to be clean

                      Keep at it

                      I use aircraft stripper in a pinch, same method Ed uses, dab it on the stuck on spots, let it bubble off, the gently scrape it off
                      1978 GS 1000 (since new)
                      1979 GS 1000 (The Fridge, superbike replica project)
                      1978 GS 1000 (parts)
                      1981 GS 850 (anyone want a project?)
                      1981 GPZ 550 (backroad screamer)
                      1970 450 Mk IIID (THUMP!)
                      2007 DRz 400S
                      1999 ATK 490ES
                      1994 DR 350SES

                      Comment


                        #12
                        There are usually some discolored spots that the pores really seep into. Long as its flat, smooth and undamaged youll be ok and not have leaks. Have doubts, then use a utiity blade ( or anything else you know is perfectly flat ) and hold the sharp edge across any usupect areas and see if theres a lot of light visible under the edge. Or if it rocks back and forth across any suspected areas.
                        MY BIKES..1977 GS 750 B, 1978 GS 1000 C (X2)
                        1978 GS 1000 E, 1979 GS 1000 S, 1973 Yamaha TX 750, 1977 Kawasaki KZ 650B1, 1975 Honda GL1000 Goldwing, 1983 CB 650SC Nighthawk, 1972 Honda CB 350K4, 74 Honda CB550

                        NEVER SNEAK UP ON A SLEEPING DOG..NOT EVEN YOUR OWN.


                        I would rather trust my bike to a "QUACK" that KNOWS how to fix it rather than a book worm that THINKS HE KNOWS how to fix it.

                        Comment

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