Gsx750 carb build

[Woodsy]

These have been in storage for probably 12 months and are now out for a rebuild.

Plans are to replace the bolts with stainless Allen key ones. The body internals are spotless as I cleaned them not long before I out them into storage going to paint strip the outside 2 carbs to get them spotless and leave them in bare alloy.
IMAG0171.jpg

[Woodsy]

Clean but still needs some cosmetic touch ups
IMAG0164.jpg

[Woodsy]

Will this effect the performance of the carbs? Its on all of them. I can'tsee light through the tear but iI don'tlike the look of it.IMAG0168.jpg

[sparki]

is it split? looks like a mark. if it isn't split it wont affect the vacuum

[Woodsy]

the rubber has worn through on one side each diaphragm has 4 wear marks on it.

[Guest]

Now take the fuel bowls and the diaphragm covers and polish them out.

[Woodsy]

I can polish the fuel bowls but the top covers are plastic

[bomber737]

So when you say "worn through" does that mean there is a hole? If there is a hole you can probably get new diaphragms from JBM industries.

[Woodsy]

I don't know if these are replaceable or not. They have a plastic ring on the top and a metal ring underneath.

[bomber737]

They can be replaced quite easily, you have to breaker one of the plastic rings off. The is a tutorial on the JBM site on how to do it. I replaced them on a honda shadow and they worked great. Very high quality parts.

[Woodsy]

Found a Hole in 2 Diaphragms. Will need to get a set from JBM.


Carbs are spotless inside but the outsides are still abit grubby. Not sure if i should blast them or just boil them in carb cleaner again.

[bomber737]

KFC you replace 2 you might as well replace them all. If you have 2 that ate bad I bet the others aren't far behind and for another 40 bucks you might as well get 4

[Woodsy]

Carbs are ready for re-assembly, apart from the rubber diaphragms which i will order from JBM Industries. Just need to check the float levels and either paint the 2 carb supporting brackets or replate them, I'm thinking paint.