Help! Pilot jet broke off in carb

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  • drewaugie
    • Feb 2026

    #1

    Help! Pilot jet broke off in carb

    Hey guys. New owner of a GS here and first post! Unfortunately it's because I screwed up on a carb rebuild.

    So basically this is my 2nd carb rebuild but the first was on some completely different carbs. So I'm very new to this, be nice.

    I recently purchased a '77 GS750 and everything from the petcock to the air box and carbs were dirty with old gas and it was kind of just chuggin along so I decided to rebuild the carbs, among many other things. I went to put in the pilot jet and as I was almost done screwing it in I felt a slight amount of pressure. I pulled it back out and sure enough the end of the jet broke off in the carb and I can't get it out. I tried blasting carb cleaner through it, tapping on it, and pulling it out with a needle. No luck.

    So basically I need to know if there's any way of getting it out or if I just need to buy a new carb body.
    Here's a picture if that helps.



    I'm hoping someone has some good news for me. Thanks guys.
    Attached Files
  • tkent02
    Forum LongTimer
    Past Site Supporter
    • Jan 2006
    • 35571
    • Near South Park

    #2
    Try a very small drill bit, screw it in slowly, try to get the bit to stick in the hole. Hopefully the end of the jet will just spin out. I'd suggest a left hand thread drill bit, but you are past all of the threads so it won't matter.

    If you can't get it out I have quite a few of those carburetors I'm parting out, let me know if you need one.
    http://img.photobucket.com/albums/v5...tatesMap-1.jpg

    Life is too short to ride an L.

    Comment

    • drewaugie

      #3
      It looks like I'm going to need a new carb... I'm not getting all of whatever is jammed in there out. If I could get a carb body from you, that would be great! Should I send you a PM with some info? What info do you need? (Sorry about all the newbie questions.)

      Comment

      • tkent02
        Forum LongTimer
        Past Site Supporter
        • Jan 2006
        • 35571
        • Near South Park

        #4
        PM on the way.....
        http://img.photobucket.com/albums/v5...tatesMap-1.jpg

        Life is too short to ride an L.

        Comment

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