Seized Pilot Jets

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  • zcarst13
    • Mar 2026

    #1

    Seized Pilot Jets

    I tore down the carburetors on my 82 gs850 and everything came apart without any hitches until I got
    to the pilot jets. All 4 of the pilot jets seem to be seized pretty bad. I tried the anti-seize oil and heat treatment but that didn't seem to work. I don't know what else to do. Any suggestions?
  • Guest

    #2
    If the heads are toasted use an easy out.
    Be careful on the size to not take out the threads.
    Start with a small drill bit and work up. The small bit will follow the present hole and stay centered.
    Heat it up HOT before using the easy out.

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    • Guest

      #3
      Originally posted by zcarst13
      I tore down the carburetors on my 82 gs850 and everything came apart without any hitches until I got
      to the pilot jets. All 4 of the pilot jets seem to be seized pretty bad. I tried the anti-seize oil and heat treatment but that didn't seem to work. I don't know what else to do. Any suggestions?
      I've had to just leave a few in before. There isn't any rubber parts behind them, so you may be able dip the carbs with them in and use a K&L carb tool, spray and compressed air to clean the circuits. Ultra sonic cleaner helps also. I'd give that a try before doing any more damage to the jets. May be too late?
      Last edited by Guest; 08-11-2015, 09:58 PM.

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