Help! Petrol tap (gas cock) weirdness

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  • Jon
    • Feb 2026

    #1

    Help! Petrol tap (gas cock) weirdness

    So, I finally forked out nearly ?100 for a new, genuine, complete petrol tap for my GS1000G, as nothing seemed to make the old one stop letting petrol through. I've just taken the old one out of the tank and I found, to my astonishment, that the two mounting screw holes go right through into the void. I had expected them to be blind holes, but no.

    So, my question is, how shall I make sure there's no leakage when I re-fit the new tap? The old one had some sort of blue goo all over the 'O' ring and the screw threads (looks like Hylomar but I didn't think that was petrol-proof, so i guess its something else).

    My manual tells me there's no need for any gasket sealant. I don;t believe it. Can anyone with experience of changing taps please tell me what brand of stuff to use (and preferably where I can get it)? I don;t know of anything petrol-proof.
  • Who Dat?
    Forum Mentor
    • Jun 2012
    • 461
    • On the edge.

    #2
    There are two special washers under the bolt heads that have rubber surfaces to seal them.

    There is a name for that thpe of washer but I don't remember what it is.
    If you're not living on the edge, you're taking up too much space.

    Comment

    • tkent02
      Forum LongTimer
      Past Site Supporter
      • Jan 2006
      • 35571
      • Near South Park

      #3
      The correct washers have little rubber O rings built in. Suzuki still sells them, as do fastener supply places.

      Suzuki part no:

      09168-06023
      http://img.photobucket.com/albums/v5...tatesMap-1.jpg

      Life is too short to ride an L.

      Comment

      • Agemax
        Forum Guru
        • Apr 2008
        • 8371
        • plymouth uk

        #4
        dowty seals, or dowty washers.

        1978 GS1085.

        Just remember, an opinion without 3.14 is just an onion!

        Comment

        • Jon

          #5
          Thanks to all three of you who've replied, this is exactly the info I needed. The washers that were fitted were just plain steel washers, hence the liberal use of gasket goo I reckon.

          I'll phone Robinsons Foundry in the morning and get the proper items.

          Thanks again all, this is the kind of thing that makes this forum good!

          Comment

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