I think I'm trying to clean the rust out of my tank incorrectly. Please help.

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  • DumbGenius49
    • Jan 2026

    #1

    I think I'm trying to clean the rust out of my tank incorrectly. Please help.

    So I'll start out with the fact that I've done this same thing two times in a row. For some reason I expected different results the second time but that obviously didn't happen. So first I empty the fuel out of the tank, and I completely fill the tank with white vinegar (5% acidity). I let that sit for about three says and the inside of the tank looks so beautifully clean when I peek in the gas cap hole (while the vinegar is still in the tank). As soon as I empty the vinegar out, a thin layer of rust (not uniform, but in a wave-like pattern) forms all around the tank. After that I would fill the tank with ice and slosh it all around the tank and when I would empty that water out it would be completely brown with rust. Right after that dumps out, another layer of rust forms and when I put fuel in there the fuel comes out of the petcock brown. What am I doing wrong? What is the correct process, and I'm open to suggestions about other ways to get rust out of the tank.
  • fastbysuzuki
    Forum Mentor
    Past Site Supporter
    • Nov 2012
    • 996
    • Wyre, Lancashire.uk

    #2
    It's called flash rust, as soon as you have finished derusting pour some alcohol in the tank rinse it out fill with petrol immediately or spray WD-40 to ward off flash rusting.
    The big guy up there rides a Suzuki (this I know)
    1981 gs850gx

    1999 RF900
    past bikes. RF900
    TL1000s
    Hayabusa
    gsx 750f x2
    197cc Francis Barnett
    various British nails

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    • Guest

      #3
      What he said

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      • DumbGenius49

        #4
        So as soon as I pour the vinegar out? So I don't rinse the tank out with water after dumping the vinegar? That makes sense, I'm just making sure.

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        • Nessism
          Forum LongTimer
          GSResource Superstar
          Past Site Supporter
          Super Site Supporter
          • Mar 2006
          • 35787
          • Torrance, CA

          #5
          The vinegar must we washed out with water before applying the WD-40 and alcohol.
          Ed

          To measure is to know.

          Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

          Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

          Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

          KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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          • hampshirehog
            Forum LongTimer
            Past Site Supporter
            • Oct 2007
            • 12675
            • Hampshire. UK

            #6
            The way I do it is to stick a hose pipe in the tank filler, turn on the water and pull off whatever I've been blocking the fuel outlet with. Flush through with water for a good few minutes until all the vinegar has gone then pull the hose out and start spraying WD40 in through the filler cap hole until the water has gone.
            79 GS1000S
            79 GS1000S (another one)
            80 GSX750
            80 GS550
            80 CB650 cafe racer
            75 PC50 - the one with OHV and pedals...
            75 TS100 - being ridden (suicidally) by my father

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            • herm744

              #7
              Here is a link to my other forum with good advice on cleaning tanks http://www.2strokeworld.com/forum/in...?topic=31338.0

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              • Nessism
                Forum LongTimer
                GSResource Superstar
                Past Site Supporter
                Super Site Supporter
                • Mar 2006
                • 35787
                • Torrance, CA

                #8
                Originally posted by herm744
                Here is a link to my other forum with good advice on cleaning tanks http://www.2strokeworld.com/forum/in...?topic=31338.0
                If you look through the archives here you will find at least 25 different threads on how to derust a tank. And inside those threads you will find about a dozen different methods, some good and some bad.

                Personally, I'd recommend against extreme methods involving muriatic (hydrochloric - HCl) acid. That stuff is nasty and should be neutralized using a base solution after use. If you are concern about flash rust don't use HCl. Toilet bowl cleaners typically have HCl in them.

                Phosphoric acid is the stuff used in industry to derust steel. If you purchase a Por-15 or Kreem tank sealing kit they include a bottle of phosphoric acid to remove the rust with. When in doubt use what the pros use.
                Ed

                To measure is to know.

                Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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                • limeex2
                  Forum Sage
                  Past Site Supporter
                  • Dec 2012
                  • 1498
                  • Stillwater, Mn.

                  #9
                  I used vinegar and ended up with more rust than I started with.
                  Current Rides: 82 GS1100E, 00 Triumph 955 Speed Triple:twistedevil:, 03 Kawasaki ZRX1200, 01 Honda GL1800, '15 Kawasaki 1000 Versys
                  Past Rides: 72 Honda SL-125, Kawasaki KE-175, 77 GS750 with total yosh stage 1 kit, 79 GS1000s, 80 GS1000S, 82 GS750e,82 GS1000S, 84 VF500f, 86 FZR600, 95 Triumph Sprint 900,96 Triumph Sprint, 97 Triumph Sprint, 01 Kawasaki ZRX1200, 07 Triumph Tiger 1050, 01 Yam YFZ250F
                  Work in progress: 78 GS1000, unknown year GS1100ES

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                  • Guest

                    #10
                    The key to using vinegar is once you're ready to pour out the vinegar you must use a Baking soda/water mix to flush out the tank after the vinegar is poured out or it will flash rust. You then either fill it with gas or coat it with oil etc. if you're leaving it to sit.

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                    • Chip

                      #11
                      I had a radiator shop owner suggest using clean gravel to develop rust my tank. He said to put clean gravel in the tank and shake it around. In theory it sounds feasible however I have not tried yet.

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