Exhaust Preservation - GS650L

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  • DaveP
    Forum Mentor
    • Apr 2014
    • 170
    • MA

    #1

    Exhaust Preservation - GS650L

    Over the winter I have torn down and rebuilt the engine of my 1981 GS650L due to needing to replace the broken rear cam chain guide. The engine is ready to go back in the frame now, but I am wondering if there is anything that I can/should do to the exhaust system first.

    IMG_5714.jpg

    I am not looking to do a full ceramic coating restoration or anything major, but would like to stop the rust and keep the existing exhaust intact.

    Any suggestions for options to clean and protect the exhaust as is?

    Thanks,
    Dave
    Blog of my motorcycle projects - http://twowheeljunkie.wordpress.com/
    1981 Suzuki GS650L - Project Bike - Sold
    2013 Suzuki SFV650 - Sold
    2016 Ducati Multistrada 1200 Touring
  • Rich82GS750TZ
    Forum Guru
    Past Site Supporter
    Super Site Supporter
    • Jun 2018
    • 5569
    • Mifflinburg, PA / Land of Tar & Chip

    #2
    Not sure how far it will get you on those pipes. They're pretty far gone, but you can try rubbing with aluminumm foil and Diet Coke (diet because it's not sticky) there are YouTube videos on this.
    Links

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    • Gorminrider
      Forum Sage
      Past Site Supporter
      • Aug 2012
      • 4803
      • British Columbia, Canada

      #3
      clean up and Paint the rusty bits...... but the headers don't look too bad so try to avoid painting them as anything you can do with a brush or spraycan will flake off them first. Maybe fudge a few rust spots with silver header paint if it doesn't look too bad...I wouldn't use steel wool..I think that if you cut enough bread, the knife WILL dull so attacking the thin chrome with any metal edge is not a good idea.

      The crossover pipe-they're really hard to maintain...paint gets beat off them (or just isn't sticking for me!)-REALLY quick...often gets rusted thin as it's a bit of a condensation trap so if it is, this is a good time to cut it out and replace it..pipe can be found to sleeve on and screw even if you have no welder. OR, some people just get rid of it altogether, I think.

      As to prep,priming,paint, well, you can follow the directions of what you choose...I use both brush-on barbecue paint- (there's even a "satin" finish that I am using now that is Cheap and lasts pretty well)...In spraycans...I think the Plastikote is better than VHT. Those mufflers do want paint so they can go to their end gracefully...and paint stays on mufflers pretty well.

      Oh, and apparently "rust converter" as a shortcut is not suitable for exhaust pipes...might do for mufflers though. I haven't seen any ill effects where I've used it...
      Last edited by Gorminrider; 04-01-2019, 09:30 PM.

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      • DaveP
        Forum Mentor
        • Apr 2014
        • 170
        • MA

        #4
        Thanks. I have used VHT caliper paint on the engine components which is good for 900 degrees.

        The part that got me thinking was the VHT Rust Converter. Even though it is VHT brand, it has no indication of what temperature it can withstand. Maybe it doesn't matter if it is actually eliminating the rust...
        Blog of my motorcycle projects - http://twowheeljunkie.wordpress.com/
        1981 Suzuki GS650L - Project Bike - Sold
        2013 Suzuki SFV650 - Sold
        2016 Ducati Multistrada 1200 Touring

        Comment

        • LAB3
          Forum Sage
          Past Site Supporter
          • Mar 2018
          • 3492
          • No fixed address

          #5
          You might be surprised just how well the old school Turtle Wax chrome cleaner works and it's only $3 a bottle at Wallyworld. I thought mine where going to need to be painted until I tried it.

          7110766_ttl_t280ra_pri_larg.jpg
          2001 Kawasaki Voyager XII (Current bike)
          1982 GS450txz (former bike)

          Comment

          • Gorminrider
            Forum Sage
            Past Site Supporter
            • Aug 2012
            • 4803
            • British Columbia, Canada

            #6
            Originally posted by DaveP
            Thanks. I have used VHT caliper paint on the engine components which is good for 900 degrees.

            The part that got me thinking was the VHT Rust Converter. Even though it is VHT brand, it has no indication of what temperature it can withstand. Maybe it doesn't matter if it is actually eliminating the rust...
            I wouldn't know about about VHT's iteration of Rust conversion-I saw the warning in passing for "Rust Check" I think....and it's a water-based brown liquid .

            you'd think with initials that seem to scream VeryHighTemperature, the VHT would work. On the other hand, it's all about the directions on your paintdo they mention it in the paint's directions for instance....

            EXAMPLE: it's important to note that a laquer will lift an oil-base paint.
            PS: yes I've tried the VHT caliper paint. I didn't find it any better for exhaust applications than anything else but I just slapped it on as well as I was able without taking the headers off..

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