High rev cut out under load.

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  • abaton6
    • Feb 2026

    #1

    High rev cut out under load.

    I just took my 82 GS 650 out for a test ride after rebuilding the carbs. The engine will rev fine in neutral, but under load it will cut out. I can pull the clutch in and rev it , and it sounds good. It has the filter, ans filter cover in place. Where to begin?
  • Brendan W
    Forum Sage
    Past Site Supporter
    • Jul 2013
    • 4922
    • Wexford, Ireland

    #2
    Are you talking about an inline fuel filter?
    A lot of these are designed for pumped systems and will not flow enough for a gravity feed.
    97 R1100R
    Previous
    80 GS850G, 79 Z400B, 85 R100RT, 80 Z650D, 76 CB200

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    • abaton6

      #3
      The only fuel filter is the one attached to the fuel valve, and it is new.

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      • BigD_83
        Forum Sage
        Past Site Supporter
        • May 2011
        • 4872
        • Vancouver

        #4
        So filter = air filter


        When you say the engine "cuts out", are you experiencing a complete engine shut off, or just a drop in power delivery to the wheel?
        '83 GS650G
        '83 GS550es (didn't like the colours in the 80's, but they've grown on me)

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        • tom203
          Forum Guru
          Past Site Supporter
          • Aug 2010
          • 8925
          • Norway,Maine

          #5
          Any chance your air filter element is over oiled?
          1981 gs650L

          "We are all born ignorant, but you have to work hard to stay stupid" Ben Franklin

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          • abaton6

            #6
            Air filter is in place, and cover is on, with a new gasket. Under load, the engine will sputter, badly above a certain RPM, but in neutral, it will rev smoothly at high RPM's Can't tell you the exact RPM because the tach is not working, I think it;s stripped inside. Also, the air filter has not been oiled yet.

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            • Guest

              #7
              Had similar issues with my 750. ran fine on the flat, any sign of a hill and it spluttered and lost power and drive. Not sure if your 'under load' is actually riding the bike or pulling up hill so my best guess based on my interpretation of your info.

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              • BigD_83
                Forum Sage
                Past Site Supporter
                • May 2011
                • 4872
                • Vancouver

                #8
                Originally posted by erki52
                Had similar issues with my 750. ran fine on the flat, any sign of a hill and it spluttered and lost power and drive. Not sure if your 'under load' is actually riding the bike or pulling up hill so my best guess based on my interpretation of your info.
                You are speaking in past tense so I'm hoping you got it sorted out. If so, what was the problem and solution in your case?
                '83 GS650G
                '83 GS550es (didn't like the colours in the 80's, but they've grown on me)

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                • Guest

                  #9
                  My issue was the timing was out. I have some fancy timing thingy fitted by my local bike shop when they wired the bike and it had slipped.

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                  • abaton6

                    #10
                    Actually, it is not oiled at all. Thanks

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                    • salty_monk
                      Forum LongTimer
                      GSResource Superstar
                      Past Site Supporter
                      Super Site Supporter
                      • Oct 2006
                      • 14002
                      • London, UK to Redondo Beach, California

                      #11
                      If not oiled you will be running lean... is it slow to return to idle too? Give us some history on recent maintenance performed please (I.e. carbs cleaned, O rings, intake boots, airbox boots etc)
                      1980 GS1000G - Sold
                      1978 GS1000E - Finished!
                      1980 GS550E - Fixed & given to a friend
                      1983 GS750ES Special - Sold
                      2009 KLR 650 - Sold - gone to TX!
                      1982 GS1100G - Rebuilt and finished. - Sold
                      2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

                      www.parasiticsanalytics.com

                      TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

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                      • gs11ezrydr
                        Forum Mentor
                        • Mar 2013
                        • 407
                        • South Central Kentucky

                        #12
                        In the past I have had several GS1100"s act like that.Even though this may not apply to your model.But I soldered the connections at the coils ,even if they felt tight cured it back then.Also do you have points ? if so inspect, clean,and check timing..
                        sigpic 82 gs1100ez 1168 Wiseco,Web .348 Cams,Falicon Sprockets,Star Racing Ported Head,1mm o/s Stainless Valves,APE Springs,Bronze Guides,etc.APE Billet Tensioner,36CV Carbs,Stage 3 Dynojet,Plenum w/K&N filter,Trued,Welded,Balanced,Crank w/Katana rods & Billet left end, FBG backcut trans, VHR HD Clutch basket,APE nut,VHR High volume oil pump gears,1150 Oil cooler,V&H Megaphone header w/Competition baffle,Dyna S,Coils,Wires,etc.Other misc.mods.

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