Need carb help - 1985 GS550E pilot screw question

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  • 1978GS750E
    Forum Sage
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    • Apr 2016
    • 1242
    • Lexington, KY

    #1

    Need carb help - 1985 GS550E pilot screw question

    I'm in the process of putting life back into a 1985 GS550EF, the one with the 4-cylinder/2-carb setup. The PO said "It runs but not right". Boy what an understatement!

    Anyhoo....I'm in the process of putting the carbs back together and on the pilot screws, none of the four have a washer or an o-ring on them. I've searched high and low and cannot find anything that shows the pilot screws on any drawing. It seems like the screws go really deep into the carb body, but maybe thats the way they were designed????

    Anyone have any direct experience with these #$%^&* carbs? Anyone know if there is a washer and o-ring required on these pilot screws? I've never seen any carbs without the washer and o-ring on the pilot screws, but I haven't seen them all!

    Maybe this infamous carb setup does not use them???? Anyone know for sure? HELP!

    Thanks!
    Ron
    '78 GS1000E, '79 GS850G, '82 GS1100E, 2022 Triumph Tiger 660 Sport
  • Cipher
    Forum Sage
    • Mar 2016
    • 3129
    • Toronto Ontario

    #2
    Yeah got mine from member Robert barr
    1983 GS 550 LD
    2009 BMW K1300s

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    • 1978GS750E
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      • Apr 2016
      • 1242
      • Lexington, KY

      #3
      Originally posted by Cipher
      Yeah got mine from member Robert barr
      So.....you know for sure that they are suppossed to be there, and are missing?
      Ron
      '78 GS1000E, '79 GS850G, '82 GS1100E, 2022 Triumph Tiger 660 Sport

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      • steve murdoch
        Forum Guru
        Past Site Supporter
        • May 2004
        • 8491
        • St. Catharines, On.

        #4
        No experience with these carbs but schematic shows just the screw.
        Agree it seems odd.

        https://www.ronayers.com/oemparts/a/...b03/carburetor
        2@ \'78 GS1000

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        • 1978GS750E
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          • Apr 2016
          • 1242
          • Lexington, KY

          #5
          Originally posted by steve murdoch
          No experience with these carbs but schematic shows just the screw.
          Agree it seems odd.

          https://www.ronayers.com/oemparts/a/...b03/carburetor
          Yeah, that's my issue. Cannot find a schematic that shows the pilot screws at all! I'm tempted to just put an o-ring on them and see what it does. I cannot see where that would do any harm???
          By now I'm really quick at installing and removing them! LOL
          Ron
          '78 GS1000E, '79 GS850G, '82 GS1100E, 2022 Triumph Tiger 660 Sport

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          • Guest

            #6
            They should have a washer and o-ring on them.

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            • 1978GS750E
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              • Apr 2016
              • 1242
              • Lexington, KY

              #7
              Originally posted by simmoto
              They should have a washer and o-ring on them.
              How do you know for sure? Have you had a set of these carbs apart?
              Ron
              '78 GS1000E, '79 GS850G, '82 GS1100E, 2022 Triumph Tiger 660 Sport

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              • Guest

                #8
                Yes, I've had them apart and I have several sets of them right now (I used to own an 83 GS550E). They should have washer, o-ring, and spring. If a PO messed with them, then they may have left them out.
                Last edited by Guest; 09-19-2021, 09:18 AM. Reason: i used to own a bike that used these carbs

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                • Guest

                  #9
                  Check out this schematic. I don't even see it on the American parts sites.

                  Last edited by Guest; 09-19-2021, 03:10 PM. Reason: spelling

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                  • 1978GS750E
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                    • Apr 2016
                    • 1242
                    • Lexington, KY

                    #10
                    A GREAT BIG THANKS TO YOU! That's what I needed to know! Can't figure out why the US schematics leave them off???? Guess I'll have to bookmark that page!

                    Now to find the washers!
                    Ron
                    '78 GS1000E, '79 GS850G, '82 GS1100E, 2022 Triumph Tiger 660 Sport

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                    • Guest

                      #11
                      Dunno. EPA thing? Should be able to get the washers from someone's stash or that are still available for other carbs.
                      There's no way these washers are specific to these type of carbs. If you can't find any I'd be willing to part with a set of these carbs that I have.

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                      • Nessism
                        Forum LongTimer
                        GSResource Superstar
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                        Super Site Supporter
                        • Mar 2006
                        • 35787
                        • Torrance, CA

                        #12
                        Robert Barr used to sell the washers...
                        Ed

                        To measure is to know.

                        Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                        Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                        Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                        KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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                        • 1978GS750E
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                          • Apr 2016
                          • 1242
                          • Lexington, KY

                          #13
                          Originally posted by Nessism
                          Robert Barr used to sell the washers...
                          Thanks Nessism! Don't know why I didn't think of cycleorings.com for these washers. They are ordered and will be in the mail soon I'm sure!

                          I can't wait to get these carbs sorted and put a "FOR SALE" sign on this bike!
                          Ron
                          '78 GS1000E, '79 GS850G, '82 GS1100E, 2022 Triumph Tiger 660 Sport

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