Melted Connector

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  • Zooks
    Forum Newbie
    • Sep 2024
    • 12
    • Taunton UK

    #1

    Melted Connector

    What connector is this please guys? I'm getting really poor battery charge and i'm guessing this isn't helping
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    My bikes 83' Suzuki GS1100ES 78' Honda GL1000 76' Honda CB750K6 73' Suzuki GT380K
  • Cipher
    Forum Sage
    • Mar 2016
    • 3129
    • Toronto Ontario

    #2
    its looks like the regulator rectifier connector.
    these like to melt
    w with red and white with blue tracer
    1983 GS 550 LD
    2009 BMW K1300s

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    • Rich82GS750TZ
      Forum Guru
      Past Site Supporter
      Super Site Supporter
      • Jun 2018
      • 5568
      • Mifflinburg, PA / Land of Tar & Chip

      #3



      Last edited by Rich82GS750TZ; 10-11-2024, 04:34 PM.
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      • Cipher
        Forum Sage
        • Mar 2016
        • 3129
        • Toronto Ontario

        #4
        Originally posted by Rich82GS750TZ

        ,.,.,.,.,.,.,.,
        Wrong colors but the loop is there
        odd place to put that on the frame spine
        1983 GS 550 LD
        2009 BMW K1300s

        Comment

        • Nessism
          Forum LongTimer
          GSResource Superstar
          Past Site Supporter
          Super Site Supporter
          • Mar 2006
          • 35786
          • Torrance, CA

          #5
          This is the exact reason the veteran GSR'ers tell everyone to eliminate the "stator loop". And install a SH775 while you are at it.
          Ed

          To measure is to know.

          Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

          Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

          Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

          KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

          Comment

          • chuck hahn
            Forum LongTimer
            Past Site Supporter
            • May 2009
            • 25918
            • Norman, Oklahoma

            #6
            Vintage connections can get you going. Get a cheap set of pin extrctors off ebay
            MY BIKES..1977 GS 750 B, 1978 GS 1000 C (X2)
            1978 GS 1000 E, 1979 GS 1000 S, 1973 Yamaha TX 750, 1977 Kawasaki KZ 650B1, 1975 Honda GL1000 Goldwing, 1983 CB 650SC Nighthawk, 1972 Honda CB 350K4, 74 Honda CB550

            NEVER SNEAK UP ON A SLEEPING DOG..NOT EVEN YOUR OWN.


            I would rather trust my bike to a "QUACK" that KNOWS how to fix it rather than a book worm that THINKS HE KNOWS how to fix it.

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            • Rich82GS750TZ
              Forum Guru
              Past Site Supporter
              Super Site Supporter
              • Jun 2018
              • 5568
              • Mifflinburg, PA / Land of Tar & Chip

              #7
              Originally posted by chuck hahn
              Vintage connections can get you going. Get a cheap set of pin extrctors off ebay

              Maybe. They don’t seem to have as many of the connectors as they used to, like the one that goes in the bottom of the fuse box that I bought a few years ago. I can’t tell how many terminals are in the connector in your pic. Is it 4 or 6? Exact block isn’t important. Clean, fresh connections are. You need to eliminate the corrosion which causes resistance and heat that melted the block. Anyway, their terminals and connectors are like OEM, even if you can’t find the exact one. Their crimp tool is great, as are the terminal extraction (depinning) tools. As Ed mentioned, this is indicative of one of the weaknesses of the GS charging system. Elimination of the white/green, white/red loop is part of cleaning up the charging system, along with replacing the RR with a SH775, cleaning up the grounds, and most likely a new stator. You can’t swing a dead cat in this place without reading at least one new post about it a day. Most members have already taken care of it, or will when they get tired of their bike not charging. I’ve documented my story, linked in my signature. If you can’t see that, here it is. https://www.thegsresources.com/_foru...+System+sorted
              Last edited by Rich82GS750TZ; 10-12-2024, 05:59 AM.
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              • Zooks
                Forum Newbie
                • Sep 2024
                • 12
                • Taunton UK

                #8
                Originally posted by Nessism
                This is the exact reason the veteran GSR'ers tell everyone to eliminate the "stator loop". And install a SH775 while you are at it.
                Thanks all,

                The only SH775 on UK ebay are suspiciously cheap Chineseim copies. Are we saying these don't work at all or just not as well?
                My bikes 83' Suzuki GS1100ES 78' Honda GL1000 76' Honda CB750K6 73' Suzuki GT380K

                Comment

                • Brendan W
                  Forum Sage
                  Past Site Supporter
                  • Jul 2013
                  • 4920
                  • Wexford, Ireland

                  #9
                  Originally posted by Zooks

                  Thanks all,

                  The only SH775 on UK ebay are suspiciously cheap Chineseim copies. Are we saying these don't work at all or just not as well?
                  Have you tried calling your local Polaris ATV dealer?
                  Worked for me.
                  97 R1100R
                  Previous
                  80 GS850G, 79 Z400B, 85 R100RT, 80 Z650D, 76 CB200

                  Comment

                  • Nessism
                    Forum LongTimer
                    GSResource Superstar
                    Past Site Supporter
                    Super Site Supporter
                    • Mar 2006
                    • 35786
                    • Torrance, CA

                    #10
                    Originally posted by Zooks

                    Thanks all,

                    The only SH775 on UK ebay are suspiciously cheap Chineseim copies. Are we saying these don't work at all or just not as well?


                    This one is from a watercraft. It's same, though.
                    Ed

                    To measure is to know.

                    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                    KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                    Comment

                    • Grimly
                      Forum Guru
                      Past Site Supporter
                      Super Site Supporter
                      • Sep 2012
                      • 5761
                      • Ireland

                      #11
                      Originally posted by Brendan W

                      Have you tried calling your local Polaris ATV dealer?
                      Worked for me.
                      The prices rocketed when Polaris found they were a cheap source of new R-Rs for many makes.
                      Dave
                      '79 GS850GN '80 GS850GT
                      Only a dog knows why a motorcyclist sticks his head out of a car window

                      Comment

                      • Zooks
                        Forum Newbie
                        • Sep 2024
                        • 12
                        • Taunton UK

                        #12
                        Originally posted by Nessism



                        This one is from a watercraft. It's same, though.
                        Thank you Nessism. I have purchased that one.
                        My bikes 83' Suzuki GS1100ES 78' Honda GL1000 76' Honda CB750K6 73' Suzuki GT380K

                        Comment

                        • Rich82GS750TZ
                          Forum Guru
                          Past Site Supporter
                          Super Site Supporter
                          • Jun 2018
                          • 5568
                          • Mifflinburg, PA / Land of Tar & Chip

                          #13
                          Boy, they’re getting pricey.
                          Links

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                          • Zooks
                            Forum Newbie
                            • Sep 2024
                            • 12
                            • Taunton UK

                            #14
                            Originally posted by Rich82GS750TZ
                            Boy, they’re getting pricey.
                            Tell me about it. It was a good spot by Nessism. There's a couple of brand new ones on there for ?190 and lots and lots of fakes..
                            My bikes 83' Suzuki GS1100ES 78' Honda GL1000 76' Honda CB750K6 73' Suzuki GT380K

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