Cluster lighting bulbs

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  • drewandkellie
    Forum Newbie
    • Mar 2026
    • 3
    • Tarpon Springs FL

    #1

    Cluster lighting bulbs

    I picked up an 83 1100E 40K miles. Bike is "fairly" stock. A couple of issues.
    The bike was charging at almost 18volts. I changed the stator, R/R, and fuse box (which had melted the main fuse terminal). All is good charging now.
    Next ( maybe its related to the overcharging, not sure) I do not have cluster lighting nor about half of the indicator lights. I pulled the cluster, sprayed lube on the sockets and tried removing the top two lighting bulb sockets. They will not come out more than about an 1/8" and are starting to tear. I immediately stopped.
    Am I doing something wrong? How do you get the bulbs sockets out without destroying them. Could they have melted? or is it not bulbs at all but a common (maybe a ground) wire to the unlit bulbs. I walked away as I don't want to ruin anything. (I'm 64 now and have learned to walk away, back in the 80's I would have yanked to sockets out like a gorilla and ruined them). I looked for a thread on cluster bulb changing but wasn't successful finding what I need. Any help would be greatly appreciated.
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  • Cipher
    Forum Sage
    • Mar 2016
    • 3136
    • Toronto Ontario

    #2
    My plug is a bastard to remove. Yours could be deformed from heat and age.
    likely. Clamp hard due to high current on circuit.
    plunge back and forth wiggling.
    don't drop the headlight.
    1983 GS 550 LD
    2009 BMW K1300s

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    • Steve
      GS Whisperer
      • Jun 2005
      • 35930
      • southwest oHIo

      #3
      If you were charging at 18 volts, there is a pretty good chance the bulbs are burned out. Spray some WD-40 around the base of the bulbs, wiggle them vigorously several times, let them sit overnight, repeat a couple of times. Eventually something is going to give.

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