Coil Relay vibration damping

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  • 1948man
    Forum Sage
    Past Site Supporter
    • May 2009
    • 4660
    • Florida

    #1

    Coil Relay vibration damping

    I was thinking about wedging some rubber pipe insulation around my relay for the coil relay mod to dampen the vibration. Would this possibly cause the relay to heat up and how bad is that? Is there much current going thru it when you are not actually cranking the starter? Jim M
    1983 GS 1100 Guided Laser
    1983 GS 1100 G
    2000 Suzuki Intruder 1500, "Piggy Sue"
    2000 GSF 1200 Bandit (totaled in deer strike)
    1986 Suzuki Cavalcade GV 1400 LX (SOLD)

    I find working on my motorcycle mildly therapeutic when I'm not cursing.
  • posplayr
    Forum LongTimer
    GSResource Superstar
    Past Site Supporter
    • Dec 2007
    • 23673
    • Tucson Az

    #2
    Technical Info posts that are deemed to be important or popular will be placed here for easier access. If you feel a post should be moved from the Technical Info forum to here then PM the Administrator with your request.


    if you review this coil relay mod write up you will see that I deal with the vibration issue by using a double isolation approach
    1. Mount relay to battery box
    2. Mount relay using a flexible piece of plastic.
    Isolation Mount for the Automotive relay is doubly isolated mounting to the battery box. I used the same mounting holes as the OEM igniter. The relay is attached to a flexible piece of plastic (piece of rear inner fender)


    Last edited by posplayr; 01-05-2011, 10:27 AM.

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    • 1948man
      Forum Sage
      Past Site Supporter
      • May 2009
      • 4660
      • Florida

      #3
      Thanks Pos, I had seen that. I was thinking about putting that thick rubber foam-type insulation on 3 sides of the relay also. Is there a potential heat problem?
      1983 GS 1100 Guided Laser
      1983 GS 1100 G
      2000 Suzuki Intruder 1500, "Piggy Sue"
      2000 GSF 1200 Bandit (totaled in deer strike)
      1986 Suzuki Cavalcade GV 1400 LX (SOLD)

      I find working on my motorcycle mildly therapeutic when I'm not cursing.

      Comment

      • posplayr
        Forum LongTimer
        GSResource Superstar
        Past Site Supporter
        • Dec 2007
        • 23673
        • Tucson Az

        #4
        Originally posted by 1948man
        Thanks Pos, I had seen that. I was thinking about putting that thick rubber foam-type insulation on 3 sides of the relay also. Is there a potential heat problem?
        The relay should not self heat significantly, but I have no idea where you plan to mount it.

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        • 1948man
          Forum Sage
          Past Site Supporter
          • May 2009
          • 4660
          • Florida

          #5
          Thanks. I have it mounted to the front side of the plastic tool box tray that sits just aft of the battery. There is a little nook to the right side of the battery between the battery and the frame.
          1983 GS 1100 Guided Laser
          1983 GS 1100 G
          2000 Suzuki Intruder 1500, "Piggy Sue"
          2000 GSF 1200 Bandit (totaled in deer strike)
          1986 Suzuki Cavalcade GV 1400 LX (SOLD)

          I find working on my motorcycle mildly therapeutic when I'm not cursing.

          Comment

          • salty_monk
            Forum LongTimer
            GSResource Superstar
            Past Site Supporter
            Super Site Supporter
            • Oct 2006
            • 14001
            • London, UK to Redondo Beach, California

            #6
            The plastic tool box is not rubber mounted.... I would mount it off of one of the Battery box mounts (rubber) & also use an extension of some kind so that it has some leverage.

            My toolbox still fit in behind.





            1980 GS1000G - Sold
            1978 GS1000E - Finished!
            1980 GS550E - Fixed & given to a friend
            1983 GS750ES Special - Sold
            2009 KLR 650 - Sold - gone to TX!
            1982 GS1100G - Rebuilt and finished. - Sold
            2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

            www.parasiticsanalytics.com

            TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

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            • 1948man
              Forum Sage
              Past Site Supporter
              • May 2009
              • 4660
              • Florida

              #7
              Okay, I'm not all buttoned up yet so I'll do some more thinking. Also, after searching, I've read both 10 amps and 15 amps for the spade fuse in the in-line fuse holder for the positive line to post "30". I see in my wiring diagram (1100gl) one 15 amp fuse which I think is the main one. I currently have a 10 amp fuse in the in-line fuse holder. Will I be taking any risks by using a 15 amp fuse instead?
              Last edited by 1948man; 01-05-2011, 07:14 PM.
              1983 GS 1100 Guided Laser
              1983 GS 1100 G
              2000 Suzuki Intruder 1500, "Piggy Sue"
              2000 GSF 1200 Bandit (totaled in deer strike)
              1986 Suzuki Cavalcade GV 1400 LX (SOLD)

              I find working on my motorcycle mildly therapeutic when I'm not cursing.

              Comment

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