Ugh!

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  • tigerfan474
    • Jan 2026

    #1

    Ugh!

    82 gs550 ran fine. Put K&N pods on, took old airbox out, and put daytona bars on. Went to start it today and got nothin. Lights , brake and turn signals all work. When I took the airbox out I had the rectifier, relays and such on the airbox. Do these need to be grounded for it to start? Even took the paint of the bar so it would be metal to metal contact. Electrically challenged. Help. Btw I don't have kick start to try the other way.
  • tom203
    Forum Guru
    Past Site Supporter
    • Aug 2010
    • 8925
    • Norway,Maine

    #2
    Describe "nothing" - starter solenoid needs grounding or no click!
    1981 gs650L

    "We are all born ignorant, but you have to work hard to stay stupid" Ben Franklin

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    • Nessism
      Forum LongTimer
      GSResource Superstar
      Past Site Supporter
      Super Site Supporter
      • Mar 2006
      • 35787
      • Torrance, CA

      #3
      Suzuki grounded the electrics on some bikes though the airbox, which attaches to the electrical side panel. Not sure about your particular bike though. One thing I do know though is you need to rejet your carbs since you installed pods. Failure to do this, if it runs at all, will damage the engine.
      Ed

      To measure is to know.

      Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

      Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

      Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

      KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

      Comment

      • tigerfan474

        #4
        Rejetted before I but on new bars. Wanted to get it running correct before I moved on to the next project. I thougnt it could be grounding the relays, etc. Thanks Nessism. Your 4 for 4 with the questions I have asked. I'll let you know. Thanks again

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