Solid State Power Box

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  • posplayr
    Forum LongTimer
    GSResource Superstar
    Past Site Supporter
    • Dec 2007
    • 23673
    • Tucson Az

    #226
    Originally posted by greg78gs750
    received mine yesterday, VERY nice looking piece of kit. I won't be installing for a while yet, but i will update when i do. Thanks again jim for your work!

    greg
    Greg,
    Keep us posted with any progress. My shop is up to about 70 degrees during the day now so I can only imagine trying to work in 30 degrees.
    Jim

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    • Guest

      #227
      30 would be warm at this point. we have had daytime highs in the teens for almost 2 months straight now. not very motivating for getting into the garage, and everytime i mention bringing the bike into the living room my wife freaks out. not very understanding of her.....

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      • c3powil

        #228
        I have a problem. I really want to order one of these this month as well as a sh-755 r/r, as was stated in my other thread, however, I looked under the side cover on my bike and I can't tell what to do. It doesn't look like the pictures I have seen in this thread.






        I don't see my r/r, and it doesnt even look like I would have room for the SSPB. I'm not used to looking at this stuff, so maybe someone could help me out.

        Comment

        • Badooka

          #229
          Looks like someone already did a nice upgrade to your bike. If it's running fine, my advice is leave it alone.
          Not wanting to take a sale from Pos by any means but that's my thoughts.

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          • posplayr
            Forum LongTimer
            GSResource Superstar
            Past Site Supporter
            • Dec 2007
            • 23673
            • Tucson Az

            #230
            Originally posted by c3powil
            I have a problem. I really want to order one of these this month as well as a sh-755 r/r, as was stated in my other thread, however, I looked under the side cover on my bike and I can't tell what to do. It doesn't look like the pictures I have seen in this thread.






            I don't see my r/r, and it doesnt even look like I would have room for the SSPB. I'm not used to looking at this stuff, so maybe someone could help me out.
            All of that look like stock hardware. There are two fuse boxes on with 4 position glass fuses and the other for accessory. Both can be removed. See the attached picture for an suggestion but you will have to look and measure yourself.

            These glass fuse boxes need to be really cleaned as they have a real tendency to corrode, get hot and then when the plastic melts you have shorted circuits. Replacement of this type of fusebox was one of the original motivations for the SSPB.

            SCI85 has a similar problem and has now mounted his SSPB but has not posted pictures yet.

            Comment

            • robertbarr
              Forum Sage
              Past Bard Award Winner
              GSResource Superstar
              • Sep 2005
              • 2721
              • Joliet, Illinois

              #231
              Originally posted by posplayr

              These glass fuse boxes need to be really cleaned as they have a real tendency to corrode, get hot and then when the plastic melts you have shorted circuits.
              One of our forum regulars -- pretty sure it was Redman -- had a nicely photographed dissection of his overcooked fusebox, and he showed clearly that it was the connections inside the fusebox that caused his meltdown. YMMV. So, no matter how clean the contacts appear to be, there could be problems hiding within.

              That's what convinced me that a complete alternative was a smart move, a complete replacement of the whole mess.
              and God said, "Let there be air compressors!"
              __________________________________________________ ______________________
              2009 Suzuki DL650 V-Strom, 2004 HondaPotamus sigpic Git'cha O-ring Kits Here!

              Comment

              • Guest

                #232
                SCI85 has a similar problem and has now mounted his SSPB but has not posted pictures yet.
                I was hoping to finish it all up today but my lack of electrical skill has slowed me down. Regardless, here's a pic of the airbox showing the de-tabbing necessary and one with the SSPB mounted. On the 550, the fuse boxes and solenoid are on the right side of the small, stock, metal airbox and the battery is directly to the left so no space is available at all on the left side leaving few options for mounting anything. But, if you use pods or the K&N twins like I did, then that opens up your options. On mine, as you can see, I fashioned a flat metal plate to replace the stock airbox intake. I mounted the SH-775 there as it fit nicely. That leaves just enough room for the SSPB after removing all the old fuse box mounting tabs. Note that the space under the SSPB is taken up by the bikes rear master cylinder so even though it looks like space is there, in fact there is none.

                I will post up more pics of the full install after Jim helps me understand the last of the wiring stuff.


                Comment

                • c3powil

                  #233
                  Originally posted by posplayr
                  All of that look like stock hardware. There are two fuse boxes on with 4 position glass fuses and the other for accessory. Both can be removed. See the attached picture for an suggestion but you will have to look and measure yourself.
                  Ahhh, okay, thanks for clearing that up. I have no idea about anything electrical, so I'm learning as I go. If I'm removing both fuse boxes then i think I should have room. May go tabless and just drill through. Seems easy enough to just take a bit and drill through the plate a couple of times.

                  So where's my R/R? Eveyone else's pics are showing theirs.

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                  • posplayr
                    Forum LongTimer
                    GSResource Superstar
                    Past Site Supporter
                    • Dec 2007
                    • 23673
                    • Tucson Az

                    #234
                    Originally posted by c3powil
                    Ahhh, okay, thanks for clearing that up. I have no idea about anything electrical, so I'm learning as I go. If I'm removing both fuse boxes then i think I should have room. May go tabless and just drill through. Seems easy enough to just take a bit and drill through the plate a couple of times.

                    So where's my R/R? Eveyone else's pics are showing theirs.
                    Look in your manual pg 153; The R/R seems to be under your battery. But it appears that there is a separate R and R so maybe it was switched out already. The SH-775 is the better choice unless you already have one.



                    Email me at Solidstatepowerbox@gmail.com when you are ready to order.

                    Comment

                    • ACR

                      #235
                      Originally posted by posplayr
                      I don't know why not, I would need to get into the details of how they are wired, but first things first.

                      I'll keep the R/R separate. It should not matter if your burn your stator with a shunt R/R or keep it cool with the SERIES models. The SSPB should not care.

                      I'll keep you in mind for testing. At the moment I have measured the currents on my ESD, and am going to load/stress test with an instrumented tester/short simulator.

                      Not sure you will want to short your harness out to stress test the unit?
                      Has there been an installation to an 1150 yet? I'm in the middle of a R/R install and would like to include a SSPB. I'm wary of being the guinea pig in an experiment though as electrical is not my strong suit.

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                      • posplayr
                        Forum LongTimer
                        GSResource Superstar
                        Past Site Supporter
                        • Dec 2007
                        • 23673
                        • Tucson Az

                        #236
                        Originally posted by ACR
                        Has there been an installation to an 1150 yet? I'm in the middle of a R/R install and would like to include a SSPB. I'm wary of being the guinea pig in an experiment though as electrical is not my strong suit.
                        Look for Civil rock's build

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                        • salty_monk
                          Forum LongTimer
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                          • Oct 2006
                          • 14001
                          • London, UK to Redondo Beach, California

                          #237
                          Anyone else go a Skunk yet? I had a look the other weekend, things are pretty tight under there. Might have to mount it where the airbox used to be somehow...
                          1980 GS1000G - Sold
                          1978 GS1000E - Finished!
                          1980 GS550E - Fixed & given to a friend
                          1983 GS750ES Special - Sold
                          2009 KLR 650 - Sold - gone to TX!
                          1982 GS1100G - Rebuilt and finished. - Sold
                          2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

                          www.parasiticsanalytics.com

                          TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

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                          • posplayr
                            Forum LongTimer
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                            • Dec 2007
                            • 23673
                            • Tucson Az

                            #238
                            Originally posted by salty_monk
                            Anyone else go a Skunk yet? I had a look the other weekend, things are pretty tight under there. Might have to mount it where the airbox used to be somehow...
                            Ed has a Cooley with full sized fusebox and SH775. But apparently it is different to a skunk

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                            • salty_monk
                              Forum LongTimer
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                              • Oct 2006
                              • 14001
                              • London, UK to Redondo Beach, California

                              #239
                              Nessism? That's good... Once he has it figured out I know where to go to fit mine...
                              1980 GS1000G - Sold
                              1978 GS1000E - Finished!
                              1980 GS550E - Fixed & given to a friend
                              1983 GS750ES Special - Sold
                              2009 KLR 650 - Sold - gone to TX!
                              1982 GS1100G - Rebuilt and finished. - Sold
                              2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

                              www.parasiticsanalytics.com

                              TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

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                              • rustybronco
                                Forum LongTimer
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                                • Jul 2005
                                • 14961
                                • Marysville, Michigan

                                #240
                                Dan, if it doesn't fit on a Skunk you can always update to the later (1980?) 'E' panel.

                                This is a 1979 GS1000L panel. It might work as well.
                                De-stinking Penelope http://thegsresources.com/_forum/sho...d.php?t=179245

                                http://www.thegsresources.com/_forum...35#post1625535

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