Starter relay replacement

[Guest]

My '79 GS400 starter worked a few weeks ago but is dead now. The starter switch on the handle bars is live and sends 12v all the way to the starter relay but nothing happens. If I jump the terminals on the relay the stater motor kicks in so I figure there is a good chance I've got a dud relay.

Anyone know where I can get a replacement relay from either online and shipped to Australia or perhaps I can substitute a part?

[simon kuether]

Pull your old one out and take it to an auto lecky or Supercheap (etc) .
They're nothing special , they'll have one on the shelf .
Be a bit careful with the terminals when you attach the cables to it as you can spin the terminals and wreck them fairly easily .
I lock the terminals in place with a nut first , then attach the wires .

Cheers , Simon .

[Steve]

Before you do ANYTHING with the solenoid (relay), make sure it is well-grounded.

Most of them are mounted to the side of the battery box, which is rubber-mounted. There is a black/white wire that should be under one of the mounting bolts to the solenoid to ground it. Without that wire, it will not work.

.

[brettule]

Ha! Steve, I was just coming back to post the *fixed* tag on this thread and read your comment. That's exactly what it was. I looked at the wiring diagram in the "worth it's electronic weight in gold" Clymer Manual and noticed the starter disconnect switch which hangs off the relay and has something to do with the clutch. Eyeball the relay and, hello a loose terminal for the disconnect switch. A few turns of the screwdriver and presto, all good!

[SqDancerLynn1]

You can get a starter solenoid at any hardware shop, In the Lawn mower dept

[Steve]

Ha! Steve, I was just coming back to post the *fixed* tag on this thread and read your comment. That's exactly what it was. I looked at the wiring diagram in the "worth it's electronic weight in gold" Clymer Manual and noticed the starter disconnect switch which hangs off the relay and has something to do with the clutch. Eyeball the relay and, hello a loose terminal for the disconnect switch. A few turns of the screwdriver and presto, all good!

Actually the "starter disconnect switch" in the clutch interrupts the "hot" side, not the ground, but at least you found your problem.

By the way, if you would like to bypass that switch so that you don't have to pull the clutch every time, it is easy to do in less than two minutes, with only a Phillips screwdriver.

.

[brettule]

Arghhh!!! Just when all was going well. I rode the old girl for about an hour today, stopped and started a number of times without an issue. I just tried it again and this time it just clicks but doesn't start. Sound like the solenoid is engaging but it won't turn the starter motor. If I use a screwdriver to jump the solenoid/relay terminals it starts to crank. Stop, try the starter switch again and it just clicks.

[cowboyup3371]

Check your battery

[brettule]

Battery is new.

[koolaid_kid]

If all connections are good, battery new, and jumping the solenoid allows it to crank, the solenoid is bad. Usually, if it clicks but does not start either the coil that closes the points is weak or the points that make the connection are too burned to make a solid connection.
Follow SqDancerLynn1's advice and pick one up at the hardware store.

[ron bayless]

A lawn tractor solenoid from lowes cost $12.80.suzuki costs from $40 to $79.00