clean up wiring in headlight bucket

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  • growler
    • Mar 2026

    #1

    clean up wiring in headlight bucket

    do any of you have tips on wrangling in/tidying up the mess of wires in the headlight bucket? i'm cleaning connections and i sure would like to tuck everything back in there nice and neat. zip ties are going to be my friend.
  • JTGS850GL
    Forum Guru
    Past Site Supporter
    • Aug 2013
    • 9735
    • GA

    #2
    Just make sure you leave enough slack to allow steering movement lock to lock without pulling on the wires.
    http://img633.imageshack.us/img633/811/douMvs.jpg
    1980 GS1000GT (Daily rider with a 1983 1100G engine)
    1998 Honda ST1100 (Daily long distance rider)
    1982 GS850GLZ (Daily rider when the weather is crap)

    Darn, with so many daily riders it's hard to decide which one to jump on next.;)

    JTGS850GL aka Julius

    GS Resource Greetings

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    • growler

      #3
      ooof, thanks! i probably would have forgotten that.
      Originally posted by JTGS850GL
      Just make sure you leave enough slack to allow steering movement lock to lock without pulling on the wires.

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      • GS(X)400

        #4
        Originally posted by growler
        do any of you have tips on wrangling in/tidying up the mess of wires in the headlight bucket? i'm cleaning connections and i sure would like to tuck everything back in there nice and neat. zip ties are going to be my friend.
        Like the other poster said make sure you have slack.

        You want to kind or arrange the wires into a conical donut shape in the bucket so you have fit the head light in easier.

        While you have it open clean your connections.

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        • robertbarr
          Forum Sage
          Past Bard Award Winner
          GSResource Superstar
          • Sep 2005
          • 2721
          • Joliet, Illinois

          #5
          It's a mess even on a brand new bike (or was, when these were new). This is one area where function is 99.9% of the concern. Appearance doesn't really matter as long as your headlamp assembly fits in there without squashing the rat's nest too badly.
          and God said, "Let there be air compressors!"
          __________________________________________________ ______________________
          2009 Suzuki DL650 V-Strom, 2004 HondaPotamus sigpic Git'cha O-ring Kits Here!

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          • growler

            #6
            yeah, i am cleaning. that's the reason for the post.

            thanks for the advice.

            Originally posted by GS(X)400
            Like the other poster said make sure you have slack.

            You want to kind or arrange the wires into a conical donut shape in the bucket so you have fit the head light in easier.

            While you have it open clean your connections.

            Comment

            • 1980GS1000E
              Forum Sage
              Past Site Supporter
              • Aug 2007
              • 1665
              • San Diego, California, USA

              #7
              I ditched the stock connectors and went with the flat four trailer wiring connectors to save room.
              Current Rides: 1980 Suzuki GS1000ET, 2006 H-D Fatboy, 2021 BMW K1600B

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              • growler

                #8
                do you have any photos of your work? that sounds like a great solution. it drives me crazy.

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