Ever seen this for a reg/rec

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  • Redman
    Forum LongTimer
    Past Site Supporter
    • Mar 2004
    • 13723
    • Michigan, west Michigan

    #16
    Two full wave bridge rectifyers (two stator phases on one, and 3rd phase on the other). Outputs in parallel.

    Not seeing what is regulating, other than if that is a zeiner diode...on one phase of the stator .. not the DC out ..

    Cant really predict how well it will work, but Trev says is good.


    .
    Last edited by Redman; 10-20-2014, 06:56 PM.
    http://webpages.charter.net/ddvrnr/GS850_1100_Emblems.jpg
    Had 850G for 14 years. Now have GK since 2005.
    GK at IndyMotoGP Suzuki Display... ... GK on GSResources Page ... ... Euro Trash Ego Machine .. ..3 mo'cykls.... update 2 mocykl


    https://imgur.com/YTMtgq4

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    • BigD_83
      Forum Sage
      Past Site Supporter
      • May 2011
      • 4872
      • Vancouver

      #17
      Originally posted by Gregory
      I wish the picture were still here so I could ogle this curious creation.
      Do you mean this one?

      Originally posted by trevor
      So this is on the 81 gs1100e I just picked up. The po said it was on it when he bought it ten years ago. Rob (AZR) and I tested the charging system and it was dead on.
      So Rob asked me to post this as he tought it might cause some debate here...

      Last edited by BigD_83; 10-20-2014, 10:39 PM.
      '83 GS650G
      '83 GS550es (didn't like the colours in the 80's, but they've grown on me)

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      • posplayr
        Forum LongTimer
        GSResource Superstar
        Past Site Supporter
        • Dec 2007
        • 23673
        • Tucson Az

        #18
        While this charging system modification is a testament to the PO's resourcefulness, and the GS charging challenges, it is not something that anybody really wants to mimic. As has been described at length, while the cooling provided by the large heat sink might generally protect the R/R there are two major problems with the design:
        1.) It does nothing to protect the single stator winding that is being controlled
        2.) If the single winding does not shunt enough current for the loads (say a headlamp is left off) then you will boil the battery and possibly burn your harness ground wires.

        It would be far better to buy one of the following in ascending order of preference:

        1. a used 3 phase SHunt R/R (shunt all 3 legs)
        2. A used Honda 6 wire shunt R/R
        3. A series R/R (SH-775 or Compufire)


        Can anybody find the ground wire for this R/R? I can't. I can only imagine that the groudn is provided through the harness on a small wire grounded to the solenoid tab.
        Last edited by posplayr; 10-20-2014, 08:47 PM.

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        • Guest

          #19
          Originally posted by posplayr
          ....Can anybody find the ground wire for this R/R? I can't. I can only imagine that the groudn is provided through the harness on a small wire grounded to the solenoid tab.
          Last edited by Guest; 10-20-2014, 09:12 PM.

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          • JTGS850GL
            Forum Guru
            Past Site Supporter
            • Aug 2013
            • 9735
            • GA

            #20
            I wouldn't try to duplicate this same system either. Better R/R designs out there. Especially the newer series unit.
            http://img633.imageshack.us/img633/811/douMvs.jpg
            1980 GS1000GT (Daily rider with a 1983 1100G engine)
            1998 Honda ST1100 (Daily long distance rider)
            1982 GS850GLZ (Daily rider when the weather is crap)

            Darn, with so many daily riders it's hard to decide which one to jump on next.;)

            JTGS850GL aka Julius

            GS Resource Greetings

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            • posplayr
              Forum LongTimer
              GSResource Superstar
              Past Site Supporter
              • Dec 2007
              • 23673
              • Tucson Az

              #21
              Originally posted by Highway_Glider
              I agree the side plate and the heat sink is r/r(-), butThose don't do anything to connect the side plate to battery/frame/harness

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              • Redman
                Forum LongTimer
                Past Site Supporter
                • Mar 2004
                • 13723
                • Michigan, west Michigan

                #22
                Originally posted by posplayr
                I agree the side plate and the heat sink is r/r(-), butThose don't do anything to connect the side plate to battery/frame/harness
                Other than the stock blk/wht wire from wiring harness that may be under there on the solenoid mounting bolt. ... and we know how marginal that can be.

                >> later note:
                Oh, I now see that is what you said in post #18.

                .
                Last edited by Redman; 10-21-2014, 11:26 AM.
                http://webpages.charter.net/ddvrnr/GS850_1100_Emblems.jpg
                Had 850G for 14 years. Now have GK since 2005.
                GK at IndyMotoGP Suzuki Display... ... GK on GSResources Page ... ... Euro Trash Ego Machine .. ..3 mo'cykls.... update 2 mocykl


                https://imgur.com/YTMtgq4

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                • Gorminrider
                  Forum Sage
                  Past Site Supporter
                  • Aug 2012
                  • 4803
                  • British Columbia, Canada

                  #23
                  You will correct me if I am wrong, but if you "ground" one leg of a stator, you are grounding them all.

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                  • Steve
                    GS Whisperer
                    • Jun 2005
                    • 35925
                    • southwest oHIo

                    #24
                    Originally posted by Gorminrider
                    You will correct me if I am wrong, but if you "ground" one leg of a stator, you are grounding them all.
                    Depending on whether the stator is wound in a "Delta" or a "Wye" configuration, grounding one of the three legs will disable either one or two legs, but not all three.

                    In the Delta wiring, you will be grounding one side of each of two windings, leaving just one winding unaffected.

                    In the Wye wiring, you will only be grounding one leg, leaving two sets of windings unaffected.

                    .
                    sigpic
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                    • Gorminrider
                      Forum Sage
                      Past Site Supporter
                      • Aug 2012
                      • 4803
                      • British Columbia, Canada

                      #25
                      I suppose what I am saying is that grounding in this manner "replicates" a ground fault in a stator and has the same effect.

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                      • 81GS850

                        #26
                        So how did the PO get this to live for 14 years if the system is that bad? I guess it did alright.

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                        • Gorminrider
                          Forum Sage
                          Past Site Supporter
                          • Aug 2012
                          • 4803
                          • British Columbia, Canada

                          #27
                          Yes, I love stuff like that. Ain't broke-don't fix! It's covered by sidecover so Trevor's Collector plates aren't an issue. Nowadays maybe to buy all those bits would cost as much as an R/R . In a neglected situation I 'd be a little worried by corrosion per dissimilar metals with all the aluminum hanging out but it's been taken care of.

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                          • posplayr
                            Forum LongTimer
                            GSResource Superstar
                            Past Site Supporter
                            • Dec 2007
                            • 23673
                            • Tucson Az

                            #28
                            Originally posted by 81GS850
                            So how did the PO get this to live for 14 years if the system is that bad? I guess it did alright.
                            It failed at least once, perhaps more times. Who knows how much it was even ridden in the last 14 years and nobody has looked at the stator. Any more variables needed?

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                            • posplayr
                              Forum LongTimer
                              GSResource Superstar
                              Past Site Supporter
                              • Dec 2007
                              • 23673
                              • Tucson Az

                              #29
                              Originally posted by Gorminrider
                              I suppose what I am saying is that grounding in this manner "replicates" a ground fault in a stator and has the same effect.

                              If you want to understand what "grounding a stator" leg is and is not go read the manual (GS1100E for example). It describes the current flows when "shorting legs" of the stator.

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                              • mvalenti
                                Forum Mentor
                                • Nov 2009
                                • 748
                                • Haverhill, MA

                                #30
                                Originally posted by posplayr
                                It failed at least once, perhaps more times. Who knows how much it was even ridden in the last 14 years and nobody has looked at the stator. Any more variables needed?
                                Add the price of eggs in Alaska....
                                -Mark
                                Boston, MA
                                Suck Squeeze Bang Blow..
                                sigpic
                                1980 GS850G with 79 carbs.....

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