'82 850 blowing fuses after new installation

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  • nkalinski
    • Feb 2026

    #1

    '82 850 blowing fuses after new installation

    Hi all

    After installing a new speedometer and tachometer, I have been blowing fuses left and right. I have all the wires hooked up correctly because the lights on the speedo/tach will work, but will soon blow countless fuses. Any ideas?
  • Steve
    GS Whisperer
    • Jun 2005
    • 35924
    • southwest oHIo

    #2
    Sorry, but the speedo and tach lights only verify two fuse positions, the MAIN fuse and the LIGHTS fuse.

    The other two fuses are SIGNALS and IGNITION.

    The SIGNALS fuse powers the neutral light, the oil pressure light and the fuel gauge, all of which have wires that go through the instrument panel.
    The IGNITION fuse powers the coils and the ignitor, and also provides power to the starter solenoid, those wires go through the headlight bucket and might have been bothered by wiring in the instrument panel.

    Exactly which fuses are getting blown, and when are they blowing?
    Do they blow as soon as they are installed or do they wait for you to turn the key ON?
    If it's the IGNITION fuse that blows, does it happen with the 'kill' switch in the OFF position?

    If you blow a fuse, then simply replace the fuse and wonder why it blows again, I hope you have a GOOD budget for fuses.
    Following some systematic troubleshooting, as I have outlined above, should get you thinking in a logical manner and will get it solved rather quickly.

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    Comment

    • posplayr
      Forum LongTimer
      GSResource Superstar
      Past Site Supporter
      • Dec 2007
      • 23673
      • Tucson Az

      #3
      Originally posted by nkalinski
      Hi all

      After installing a new speedometer and tachometer, I have been blowing fuses left and right. I have all the wires hooked up correctly because the lights on the speedo/tach will work, but will soon blow countless fuses. Any ideas?

      Well at least you are not blowing fuses Up and Down; they you will be real trouble.

      Comment

      • Brendan W
        Forum Sage
        Past Site Supporter
        • Jul 2013
        • 4920
        • Wexford, Ireland

        #4
        I'm doing something wrong. Mine blow near the middle generally.
        97 R1100R
        Previous
        80 GS850G, 79 Z400B, 85 R100RT, 80 Z650D, 76 CB200

        Comment

        • posplayr
          Forum LongTimer
          GSResource Superstar
          Past Site Supporter
          • Dec 2007
          • 23673
          • Tucson Az

          #5
          Originally posted by Brendan W
          I'm doing something wrong. Mine blow near the middle generally.

          Then you obviously did not check your grounds.

          Comment

          • Brendan W
            Forum Sage
            Past Site Supporter
            • Jul 2013
            • 4920
            • Wexford, Ireland

            #6
            Originally posted by posplayr
            Then you obviously did not check your grounds.
            So that's what single point means. Everyday is a school day.
            97 R1100R
            Previous
            80 GS850G, 79 Z400B, 85 R100RT, 80 Z650D, 76 CB200

            Comment

            • nkalinski

              #7
              So the top two fuses are the ones that are being blown. They happen when I turn the key to the ON position and the kill switch is off. I don't know much about electronics but is it possible to put a higer amp fuse in place of the ones being blown?

              Comment

              • Brendan W
                Forum Sage
                Past Site Supporter
                • Jul 2013
                • 4920
                • Wexford, Ireland

                #8
                Originally posted by nkalinski
                So the top two fuses are the ones that are being blown. They happen when I turn the key to the ON position and the kill switch is off. I don't know much about electronics but is it possible to put a higer amp fuse in place of the ones being blown?
                Bad idea. The fuse is there to protect the rest of the electrical system. The top fuse is headlights and should be 10A. The second is turn and stop lamps, gauges and horns, it's also suppose to be 10A. The third is ignition, 10A. The fourth is the main fuse , 15A. There may be a fifth or at least a slot for a fifth for extra equipment.
                Check that you have 10A fuses.
                Given the recent work on the clocks the problem most likely in there somewhere. Possible things too bunched up in the headlight.
                Another place both these supplies have in common is left handlebar switch assembly. I would look there hoping to find trapped wires. If that doesn't do it you are into tracing each circuit. Not as difficult as it sounds - after all they are colour coded
                Speaking of which http://members.dslextreme.com/users/bikecliff/images/80GS850GT_wiring_color-new.png




                Last edited by Brendan W; 07-08-2015, 11:34 AM.
                97 R1100R
                Previous
                80 GS850G, 79 Z400B, 85 R100RT, 80 Z650D, 76 CB200

                Comment

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