Variable switch for heated grips

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  • Big T
    Forum LongTimer
    Past Site Supporter
    Super Site Supporter
    • Mar 2005
    • 12414
    • West Slope, OR

    #1

    Variable switch for heated grips

    My bike came with heated grips and a 3 position toggle switch (low/off/high)

    Low does almost nothing and high is too hot. How can I get a small enough variable switch that will work?
    1978 GS 1000 (since new)
    1979 GS 1000 (The Fridge, superbike replica project)
    1978 GS 1000 (parts)
    1981 GS 850 (anyone want a project?)
    1981 GPZ 550 (backroad screamer)
    1970 450 Mk IIID (THUMP!)
    2007 DRz 400S
    1999 ATK 490ES
    1994 DR 350SES
  • kdo58

    #2

    this is what they recommend on ADV

    Comment

    • Steve
      GS Whisperer
      • Jun 2005
      • 35927
      • southwest oHIo

      #3
      I would like to see the specs on that "dimmer".

      If it is simply a tapped variable resistor, it's going to draw a LOT of current (same as HIGH setting) any time the heaters are ON.
      Some of the power will be diverted to the heaters, the rest will be sent to ground.

      A better alternative would be an active system that uses pulse-width modulation.

      The difference in the way the two controllers work is similar to our situation with shunt- or series-style regulators.

      .
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      Comment

      • posplayr
        Forum LongTimer
        GSResource Superstar
        Past Site Supporter
        • Dec 2007
        • 23673
        • Tucson Az

        #4
        The unit Kudo58 linked is a very nice unit.

        DC to DC convertor. I have 3. 1 of 3 would not go real low so the seller shipped me another for free.



        Comment

        • Grimly
          Forum Guru
          Past Site Supporter
          Super Site Supporter
          • Sep 2012
          • 5802
          • Ireland

          #5
          Simplest of them all is a series / parallel switch. Series the bar heaters = high resistance = low heat. Parallel them = low resistance = high heat.
          It just works, and has been working on my inner bar heaters for 25 years.
          Of course, it depends on how the more conventional over-grip heaters are constructed. If they're not all that robust they might not like being high for very long.
          Dave
          '79 GS850GN '80 GS850GT
          Only a dog knows why a motorcyclist sticks his head out of a car window

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