Fuel gauge again

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  • angus
    Forum Mentor
    • May 2012
    • 292
    • Dublin Ireland

    #1

    Fuel gauge again

    Thought I had problem sorted,sometimes the needle registers how much fuel I have other times empty even if I have fuel.I disconnected the tank and bridged the loom wires and needle only registers half way on gauge I think according to manual it should register full.Could the fault be in clocks end,if I take out the sender unit do I need new gasket to seal it and how do I test sender unit.Any help would be great.Conan
    1983 GS 650 gl

    1982 GS 850 gl

    1980 GS 550L

    1982 GS 650 G(KATANA)

    Gsx 1400 daily ride
  • Nessism
    Forum LongTimer
    GSResource Superstar
    Past Site Supporter
    Super Site Supporter
    • Mar 2006
    • 35787
    • Torrance, CA

    #2
    The sender unit seal is a thick rubber gasket. Most likely it can be reused in a pinch but I'd replace it since it's a 35 year old rubber part that's exposed to gasoline.

    The factory service manual has a troubleshooting guide for the fuel gauge, including a resistance chart for the sending unit. You may want to check it out.
    Ed

    To measure is to know.

    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

    KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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    • angus
      Forum Mentor
      • May 2012
      • 292
      • Dublin Ireland

      #3
      Does anybody know is it gasket 23 or 27 that I need to replace after testing sender unit.Also somebody mentioned a site where when you locate the part click on the number and it tells you what models it was used on does anybody know what site it is.Conan
      1983 GS 650 gl

      1982 GS 850 gl

      1980 GS 550L

      1982 GS 650 G(KATANA)

      Gsx 1400 daily ride

      Comment

      • Nessism
        Forum LongTimer
        GSResource Superstar
        Past Site Supporter
        Super Site Supporter
        • Mar 2006
        • 35787
        • Torrance, CA

        #4
        Part 23 is for the sending unit. 27 is for the sending unit cover (less important).

        Partzilla has a nice parts fishe. You might have to sign up to see all the info though.
        Ed

        To measure is to know.

        Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

        Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

        Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

        KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

        Comment

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