Am I ok with Regulator?

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  • suzukigs1100ez
    Forum Mentor
    • May 2015
    • 109
    • Marshfield, WI

    #1

    Am I ok with Regulator?

    So got the itch upgrade the regulator on my 82 gs1100ez. Hopped on ebay and found Polaris regulator with the bracket and wiring pigtail. For cheap


    Above the one I got. But my question is it a Mosfet? The number on the side says 4016868 which so far found is 3PH, 50A, SERIES, HISPD from partzilla.

    Should I run it? I figure worst case I got connectors if do go different route.
  • Rich82GS750TZ
    Forum Guru
    Past Site Supporter
    Super Site Supporter
    • Jun 2018
    • 5569
    • Mifflinburg, PA / Land of Tar & Chip

    #2
    The term Mosfet is one that I see bandied about, but I still don't have a real clear understanding of what it means. Maybe Jim (posplayr) or someone else can put it in layman's terms for us dummies.


    What I can tell you is that is not a genuine series type Shindengen SH775.



    Most of us have had real good results with a genuine series type Shindengen SH775, which looks like this:
    Links

    Comment

    • suzukigs1100ez
      Forum Mentor
      • May 2015
      • 109
      • Marshfield, WI

      #3
      Yeah I know it not a Shindengen even tho I search using the polaris number for one which when I found this. But the number on the side is not the same I searched.

      Comment

      • posplayr
        Forum LongTimer
        GSResource Superstar
        Past Site Supporter
        • Dec 2007
        • 23673
        • Tucson Az

        #4
        A "MOSFET R/R" is an early attempt to improve on the original SCR based SHUNT topology R/Rs by replacing the SHUNT SCR's with MOSFETS. This only makes the problem with the Stator worse. "MOSFET R/R" is still SHUNT topology just with the more efficient MOSFET.

        Now some series R/Rs (e,g, Compufire) will use MOSFETS but they are not considered a "MOSFET R/R" because they use a series topology. This terminology is misleading but follows from Schindigen's product terminology.

        In summary a MOSFET semiconductor device dissipates less heat than a SCR (i.e. lower on resistance), but a MOSFET R/R relates only to SHUNT topology R/Rs.

        The reason the MOSFET shunt R/R is worse on the stator is because there is more stator power dissipated in the stator with a MOSFET. The mosfet is so efficient, rather that disputing a larger amount of power in the R/R, that heat goes to teh stator. Good for the R/R bad for the stator.

        Comment

        • suzukigs1100ez
          Forum Mentor
          • May 2015
          • 109
          • Marshfield, WI

          #5
          So this one said on Partzilla said it was a series so it safe to use?

          Comment

          • posplayr
            Forum LongTimer
            GSResource Superstar
            Past Site Supporter
            • Dec 2007
            • 23673
            • Tucson Az

            #6
            Originally posted by suzukigs1100ez
            So this one said on Partzilla said it was a series so it safe to use?
            If it is series then it is an SH775 and that is good. However the casting is different to the genuine SH-775 as shown by Rich.

            Comment

            • posplayr
              Forum LongTimer
              GSResource Superstar
              Past Site Supporter
              • Dec 2007
              • 23673
              • Tucson Az

              #7
              Originally posted by suzukigs1100ez
              So this one said on Partzilla said it was a series so it safe to use?
              You are making this far to complicated. Just buy a SH775 as determined by the marking on the side. If it doesn't say SH775 then it is almost guaranteed it is not one.

              Comment

              • Steve
                GS Whisperer
                • Jun 2005
                • 35924
                • southwest oHIo

                #8
                Posplayr can confirm (or refute) this, but I think the term MOSFET was for
                "Metal Oxide Semiconductor Field Effect Transistor".

                The typical diodes and transistors that were used "back in the day" were usually silicon based. MUCH more efficient than the vacuum tubes they replaced, but they still had some inherent inefficiencies and losses. A MOSFET transistor was able to switch states (ON/OFF) much quicker, which gained efficiency because it spent less time in the transition state, where there was a fair amount of resistance. As Posplayr mentioned, that increased efficiency in the R/R simply meant that the stator had to absorb more of the heat that was due to the current being shunted to provide regulation.

                I have not investigated the inner workings of the SH775. There might be MOSFET transistors inside, there might be another type. Whichever is in use does not matter nearly as much as the fact that it is a series-type, rather than shunt-type, regulator. THAT is what makes it a much better R/R.

                When shopping for an SH775, you have to watch the wording of the ad carefully. It may be advertised as "replaces SH775" or "fits Polaris RAZR" or some other crafty wording. The thing that you MUST see is a picture with the SH775. If you don't see that, at least look for visual cues that might rule it out.
                1. SH775 will be gray.
                2. Fins will be transverse, across the connectors.
                3. There are round nubs on the second and fourth fins from the front and back, for a total of 8 nubs.
                4. The bottom is silver metal. Not sure if it's aluminum or stainless.
                5. "SH775" will appear on the back fin, usually followed by AA or BA.
                6. eBay ads that show a cheap R/R that "fits" Polaris and is "new" and/or from China are knock-offs.
                7. Genuine SH775s on eBay are usually dirty. (They come from wrecked bikes)
                8. The easiest way to filter out the fakes is to limit your search to "US vendors" and "used".

                .
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                • posplayr
                  Forum LongTimer
                  GSResource Superstar
                  Past Site Supporter
                  • Dec 2007
                  • 23673
                  • Tucson Az

                  #9
                  Steve,
                  At these slow R/R switching speeds the main advantage for the MOSFET is the lower on resistance.
                  Jim

                  Comment

                  • GSXR7ED
                    Forum LongTimer
                    Past Site Supporter
                    • Dec 2012
                    • 10145
                    • DE via L.A.

                    #10
                    Originally posted by Steve
                    Posplayr can confirm (or refute) this, but I think the term MOSFET was for
                    "Metal Oxide Semiconductor Field Effect Transistor".

                    The typical diodes and transistors that were used "back in the day" were usually silicon based. MUCH more efficient than the vacuum tubes they replaced, but they still had some inherent inefficiencies and losses. A MOSFET transistor was able to switch states (ON/OFF) much quicker, which gained efficiency because it spent less time in the transition state, where there was a fair amount of resistance. As Posplayr mentioned, that increased efficiency in the R/R simply meant that the stator had to absorb more of the heat that was due to the current being shunted to provide regulation.

                    I have not investigated the inner workings of the SH775. There might be MOSFET transistors inside, there might be another type. Whichever is in use does not matter nearly as much as the fact that it is a series-type, rather than shunt-type, regulator. THAT is what makes it a much better R/R.

                    When shopping for an SH775, you have to watch the wording of the ad carefully. It may be advertised as "replaces SH775" or "fits Polaris RAZR" or some other crafty wording. The thing that you MUST see is a picture with the SH775. If you don't see that, at least look for visual cues that might rule it out.
                    1. SH775 will be gray.
                    2. Fins will be transverse, across the connectors.
                    3. There are round nubs on the second and fourth fins from the front and back, for a total of 8 nubs.
                    4. The bottom is silver metal. Not sure if it's aluminum or stainless.
                    5. "SH775" will appear on the back fin, usually followed by AA or BA.
                    6. eBay ads that show a cheap R/R that "fits" Polaris and is "new" and/or from China are knock-offs.
                    7. Genuine SH775s on eBay are usually dirty. (They come from wrecked bikes)
                    8. The easiest way to filter out the fakes is to limit your search to "US vendors" and "used".

                    .
                    Thanks for the summary, Steve.

                    Ed
                    GS750TZ V&H/4-1, Progressive Shocks, Rebuilt MC/braided line, Tarozzi Stabilizer[Seq#2312]
                    GS750TZ Parts Bike [Seq#6036]
                    GSX-R750Y (Sold)

                    my opinion shouldn't be taken as gospel or in any way that would lead you to believe otherwise (30Sep2021)

                    Comment

                    • Gorminrider
                      Forum Sage
                      Past Site Supporter
                      • Aug 2012
                      • 4803
                      • British Columbia, Canada

                      #11
                      I surmise this from the Shindengen supplied circuit diagrams I have on hand: Shindengens using FETS FieldEffectTransitors) have numbers as in "FH020". Those using SCRs(SiliconControlRectifiers?) will be as in SH775...so it's my understanding that the series typer/rs use SCRs, not FETs or mosFETs

                      Shindengen.jpg

                      You can look up FET and mosfet and scr for explanations.
                      Last edited by Gorminrider; 01-14-2020, 10:05 AM.

                      Comment

                      • Gorminrider
                        Forum Sage
                        Past Site Supporter
                        • Aug 2012
                        • 4803
                        • British Columbia, Canada

                        #12
                        Shindengen2.jpg

                        Here. These are from a pdf I found awhile back. if anyone has something else, I'd be pleased to see it.

                        Comment

                        • posplayr
                          Forum LongTimer
                          GSResource Superstar
                          Past Site Supporter
                          • Dec 2007
                          • 23673
                          • Tucson Az

                          #13
                          Originally posted by Gorminrider
                          I surmise this from the Shindengen supplied circuit diagrams I have on hand: Shindengens using FETS FieldEffectTransitors) have numbers as in "FH020". Those using SCRs(SiliconControlRectifiers?) will be as in SH775...so it's my understanding that the series typer/rs use SCRs, not FETs or mosFETs

                          [ATTACH=CONFIG]59988[/ATTACH]

                          You can look up FET and mosfet and scr for explanations.

                          There are a few variation on how to accomplish rectification.

                          In the FH (shunt topology) R/R, they accomplish rectification in the upper legs with traditional diodes. The lower legs have MOSFETS to combine shunting and dynamic rectification. I assume they mixed diodes and MOSFETS to improve fail safe if one of the MOSFETS were to short. Bipolar parts tend to short OPEN while FET devices fail SHORTED. This would seem to bme the only reason they mixed them.
                          It is worth noting that if teh diodes were all changed to FETs and by properly controlling the FETs you could turn this into a Series topology R/R.

                          In the SH (series topology) they used SCRs. They did not need to do this as mentioned above.

                          Based on measuring the forward drops on the Compufire R/R, I believe they are using a FET based Series design.

                          Dynamic rectification is very similar to model brushless DC motor control techniques.

                          Comment

                          • suzukigs1100ez
                            Forum Mentor
                            • May 2015
                            • 109
                            • Marshfield, WI

                            #14
                            So searching that number online found some info about 4016868. Found info on Kawasaki Versys Forum that there starting to use this as alternative to the Sh775 due the cost difference. They said that there bikes even being still made today are still running shunt style and burning stators because of it. They did say the 4016868 is largest one Polaris makes for size and amps output. I do know it quite large as I looking for a place to mount it on my bike.

                            So one rated at 50 amps going cause any issues to the bike?

                            Comment

                            • posplayr
                              Forum LongTimer
                              GSResource Superstar
                              Past Site Supporter
                              • Dec 2007
                              • 23673
                              • Tucson Az

                              #15
                              The max power output of a GS stator is between approx 15-20 amps.

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