1979 GS550N regulator/ rectifier or rectifier only?

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  • Vloukole
    Forum Mentor
    • Nov 2014
    • 168
    • Parys, South Africa

    #1

    1979 GS550N regulator/ rectifier or rectifier only?

    Hi guys

    Can somebody please help me identify if this unit with part number DE3804, is a reg/rec or just a rec? I seem to be getting mixed answers online.
    I can not find a regulator unit on the bike.
    I?m thinking it is a rec only, because I tested the voltage at the battery at 5k rpm. It read 16.5 volts.
    Headlight switch was off and headlight unplug.

    Thank you
    Attached Files
    sigpic 1980 GS550E
  • tom203
    Forum Guru
    Past Site Supporter
    • Aug 2010
    • 8925
    • Norway,Maine

    #2
    Can?t help identifying the pn#?..but I?d guess that?s a replacement combo rectifier / regulator unit. I?m sure you read all the stuff about shunt vs series r/r units. At a minimum , I?d opt for a used Honda r/r from around 1980,, like a SH-2xx series?..your stator seems good, but you won?t really know till it?s loaded!
    1981 gs650L

    "We are all born ignorant, but you have to work hard to stay stupid" Ben Franklin

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    • Rich82GS750TZ
      Forum Guru
      Past Site Supporter
      Super Site Supporter
      • Jun 2018
      • 5569
      • Mifflinburg, PA / Land of Tar & Chip

      #3
      16.5v is way too high and will cook your battery. A quick google leads me to be believe that the DE3804 is a Reg/Rec off of a late '70s Yamaha. Plenty of stories on here about how to fix the GS charging system for good. After doing it myself, don't know why anyone would do anything but install a SH775, clean up the grounds to a single point, and eliminate the headlamp loop.
      Links

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      • Vloukole
        Forum Mentor
        • Nov 2014
        • 168
        • Parys, South Africa

        #4
        Thanks for the response.
        I will be upgrading my reg/rec and bypassing the headlight.
        Do you think I got the 16v at the battery because it was basically a no-load test as described in the manual?
        Attached Files
        sigpic 1980 GS550E

        Comment

        • Rich82GS750TZ
          Forum Guru
          Past Site Supporter
          Super Site Supporter
          • Jun 2018
          • 5569
          • Mifflinburg, PA / Land of Tar & Chip

          #5
          I can't read that, but I'm thinking that a properly functioning regulator would never let the volts going to the battery get above the high 14's, though I am, admittedly, an electrical noob.
          Links

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          • Grimly
            Forum Guru
            Past Site Supporter
            Super Site Supporter
            • Sep 2012
            • 5761
            • Ireland

            #6
            Originally posted by Vloukole
            Thanks for the response.
            I will be upgrading my reg/rec and bypassing the headlight.
            Do you think I got the 16v at the battery because it was basically a no-load test as described in the manual?
            Nah, it was 16v because something's busted. Shouldn't ever exceed 14.8 totally max, and that would be pushing the envelope.
            Dave
            '79 GS850GN '80 GS850GT
            Only a dog knows why a motorcyclist sticks his head out of a car window

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            • Gorminrider
              Forum Sage
              Past Site Supporter
              • Aug 2012
              • 4803
              • British Columbia, Canada

              #7
              +1 .It's too small to be both. Definitely funky stuff in the hestory somewhere...
              yes,Rich nailed it. That tiny thing is a "Yamaha XS400 Stanley DE3804 Rectifier only"
              Funnily enough it turned up here:
              Technical Info posts that are deemed to be important or popular will be placed here for easier access. If you feel a post should be moved from the Technical Info forum to here then PM the Administrator with your request.

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              • hank2
                Forum Mentor
                Past Site Supporter
                • Oct 2019
                • 149
                • Reading, Pa

                #8
                I don't know if this is any help but looking at the parts fiche for a '79 GS550E it does have a separate regulator and rectifier. Here's a link to a parts seller page showing the '79 parts but not where they are installed. Image is copywrited so just a link. Could the box right above the Yamaha rectifier be the regulator? #8 is regulator, #17 is rectifier.

                https://www.partzilla.com/catalog/su...50e/electrical

                Best to replace both with series type R/R combo as others mentioned, but if you want to get just a bike regulator, the original BMW airheads used separate units also. Euro Moto Electrics (EME) has small regulator only units for about $20.

                High-Quality, Low-Priced Motorcycle Parts: Specializing in Starting, Charging, Cooling, Engine Management & Filtration. BMW Motorcycle Parts, BMW ALL Motorcycle MODELS, AIRHEAD, BMW OILHEAD, BMW HEXHEAD, R100, R80, R75, R50, R60, R65, R45, R90, R1100, R850, R1150, R1200, K100, K75, K1100, K1200, K1300, K1600, Moto Guzzi, Ducati, F650, F700, F800, F750, G310, G450, G650. We carry brands such as BOSCH, MAHLE, MANN, VALEO, NGK, NTK, ENDURALAST, CONTINENTAL CONTITECH, BERU, DYNATEK, WESTCO, DEKA AND MORE, euro moto electrics is known most for our Ducati Energia 450 watt charging system retro-fitted to BMW R Airhead and Moto Guzzi with Bosch 3-phase charging system. Permanent magnet rotor and hi-output stator, by EnDuraLast, r1200, r1200gs, r1200c, r1100, r1100r, r1100rs, r1100gs, r1100s,r1150r, r1150rs, r1150gs, r1150rt, r1200cl, r1200c i, r1200gsw, r1200rtw, r1200rt, r1200rtp, r45, r60, r65, r75, r90, r80, r100, f650, g650, s1000, f700, f800, starter, charging system, upgrade alternator, complete alternator, switches, sensors, gaskets, ignitions, r1300, f850, f900, r1250, m1000, s1000, hp4, hp2, r nineT, r22, r18, c650, c600, c400, r12 nineT 22, r24, r25, r25/2, r25/3, r26, r27, r50/2, r50s, r51/2, r51/3, r60us, r60/2, r67, r67/2, r67/3, r68, r69, r69s, r69us, r50/5, r60/5, r60/6, r60/7, r75/6, r75/7, r90/6, r90s


                Near bottom of page.
                Last edited by hank2; 03-10-2022, 02:19 AM.
                1981 Suzuki GS650G

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                • Vloukole
                  Forum Mentor
                  • Nov 2014
                  • 168
                  • Parys, South Africa

                  #9
                  I am going to replace it with a R/R unit to be safe.
                  Thank you all
                  sigpic 1980 GS550E

                  Comment

                  • Vloukole
                    Forum Mentor
                    • Nov 2014
                    • 168
                    • Parys, South Africa

                    #10
                    Update:

                    I replaced the rectifier with a new R/R unit. Charging 14.8v at 5000rpm.
                    Is it fine if I just unplugged the headlight loop?
                    sigpic 1980 GS550E

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                    • Gorminrider
                      Forum Sage
                      Past Site Supporter
                      • Aug 2012
                      • 4803
                      • British Columbia, Canada

                      #11
                      Originally posted by Vloukole
                      Update:

                      I replaced the rectifier with a new R/R unit. Charging 14.8v at 5000rpm.
                      Is it fine if I just unplugged the headlight loop?
                      Your new R/R is working fine. You can either leave "the loop" alone or bypass it where the stator connects. It is very simple. If you just "unplug it" you will lose one third of your stator's output.

                      Look closely at your wiring diagram and search here for the multitude of threads about "stator loop"

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