Replacing pinion release shaft seal

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  • 1948man
    Forum Sage
    Past Site Supporter
    • May 2009
    • 4660
    • Florida

    #1

    Replacing pinion release shaft seal

    I want to replace a leaking seal where the clutch shaft goes thru the right side clutch cover.



    Can this be done without removing the side cover? Do you merely disconnect the linkage from the clutch cable and dig the leaking seal out with a knife and then gently tap the new seal in with a socket or something like that?
    1983 GS 1100 Guided Laser
    1983 GS 1100 G
    2000 Suzuki Intruder 1500, "Piggy Sue"
    2000 GSF 1200 Bandit (totaled in deer strike)
    1986 Suzuki Cavalcade GV 1400 LX (SOLD)

    I find working on my motorcycle mildly therapeutic when I'm not cursing.
  • Nessism
    Forum LongTimer
    GSResource Superstar
    Past Site Supporter
    Super Site Supporter
    • Mar 2006
    • 35790
    • Torrance, CA

    #2
    Originally posted by 1948man
    I want to replace a leaking seal where the clutch shaft goes thru the right side clutch cover.


    Can this be done without removing the side cover? Do you merely disconnect the linkage from the clutch cable and dig the leaking seal out with a knife and then gently tap the new seal in with a socket or something like that?
    Should work. Give it a try but you may want to order two seals just in case...
    Ed

    To measure is to know.

    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

    KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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    • rustybronco
      Forum LongTimer
      Bard Award Winner
      GSResource Superstar
      Past Site Supporter
      • Jul 2005
      • 14961
      • Marysville, Michigan

      #3
      Order the seal and gasket. then remove the cover, replace the seal, gasket and get rid of the red sealant around the fasteners.
      De-stinking Penelope http://thegsresources.com/_forum/sho...d.php?t=179245

      http://www.thegsresources.com/_forum...35#post1625535

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      • 1948man
        Forum Sage
        Past Site Supporter
        • May 2009
        • 4660
        • Florida

        #4
        Thanks, I have one seal. Guess I need a gasket. I guess the red stuff is the handy work of the PO.
        1983 GS 1100 Guided Laser
        1983 GS 1100 G
        2000 Suzuki Intruder 1500, "Piggy Sue"
        2000 GSF 1200 Bandit (totaled in deer strike)
        1986 Suzuki Cavalcade GV 1400 LX (SOLD)

        I find working on my motorcycle mildly therapeutic when I'm not cursing.

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