Starter replacement help

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  • Invictus22

    #1

    Starter replacement help

    So I have a 1980 Gs550e I am trying to replace the starter on and have hit a few snags. I was hoping there is already a tread about how to do it or maybe someone has some advice? Any help would be great thank you.
  • SqDancerLynn1

    #2
    Unless you have very small hands you will need to remove the carbs to gain the room..

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    • Big T
      Forum LongTimer
      Past Site Supporter
      Super Site Supporter
      • Mar 2005
      • 12417
      • West Slope, OR

      #3
      Take off the cover, take off the power cable, pull 2 bolts, slide it back and out

      What could you be having problems with?

      What does your manual tell you?
      1978 GS 1000 (since new)
      1979 GS 1000 (The Fridge, superbike replica project)
      1978 GS 1000 (parts)
      1981 GS 850 (anyone want a project?)
      1981 GPZ 550 (backroad screamer)
      1970 450 Mk IIID (THUMP!)
      2007 DRz 400S
      1999 ATK 490ES
      1994 DR 350SES

      Comment

      • Invictus22

        #4
        Originally posted by SqDancerLynn1
        Unless you have very small hands you will need to remove the carbs to gain the room..
        I was thinking I would have to take the carbs off just was stuck on the bold location. They are on the side of the starter closest to the foot brake correct?

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        • Invictus22

          #5
          Originally posted by Big T
          Take off the cover, take off the power cable, pull 2 bolts, slide it back and out

          What could you be having problems with?

          What does your manual tell you?
          No manual. But I was having issues with bolt location as well as number of bolts. Also any suggestions where to purchase a new one for cheap?

          Comment

          • Alan Schlosser
            Forum Mentor
            Charter Member
            Past Site Supporter
            • May 2002
            • 875
            • Ontario, New York

            #6
            Check out Stockers Starters.
            1982 GS1100GLZ Sold but still loved
            2008 Bandit 1250 Crashed (cager on a cell phone)
            2008 Bandit 1250 #2

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            • koolaid_kid

              #7
              Before you go purchase a new one, I suggest removing the old one and disassembling it. Many can be rebuilt good as new for a lot less than a new one.

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              • Big T
                Forum LongTimer
                Past Site Supporter
                Super Site Supporter
                • Mar 2005
                • 12417
                • West Slope, OR

                #8
                Originally posted by Invictus22
                No manual. But I was having issues with bolt location as well as number of bolts. Also any suggestions where to purchase a new one for cheap?
                Hmm, 19 posts - did you check the Megawelcome?

                Go here and download a manual



                Then tell us why you need a new starter, all the symptoms, please

                As noted above, the starter gets gummed up over time and often needs a good cleaning. Be careful with the long bolts, use an impact driver after the penetrating oil
                1978 GS 1000 (since new)
                1979 GS 1000 (The Fridge, superbike replica project)
                1978 GS 1000 (parts)
                1981 GS 850 (anyone want a project?)
                1981 GPZ 550 (backroad screamer)
                1970 450 Mk IIID (THUMP!)
                2007 DRz 400S
                1999 ATK 490ES
                1994 DR 350SES

                Comment

                • Redman
                  Forum LongTimer
                  Past Site Supporter
                  Super Site Supporter
                  • Mar 2004
                  • 13765
                  • Michigan, west Michigan

                  #9
                  Originally posted by Invictus22
                  No manual. But I was having issues with bolt location as well as number of bolts. Also any suggestions where to purchase a new one for cheap?
                  Bolts to remove starter?
                  Screw on back end of cover.
                  Two bolts thru back end of starter. Kinda hard to get at since down into the cavity the starter is mounted into.
                  Lift backend up a bit and pull out. Is just held in place by tight fitting seal around front end of starter.

                  BOlts to take apart starter?
                  Two.


                  Check out Stocker Starters for rebuilt starters.
                  They also have brush kits, which is problaby as much as you will need.
                  Need to see if you have the Denso starter or the Matusba (spelling?) starter to know wheich brush kit to get.

                  And, ya, why do you think need to work on starter?

                  .
                  Bikes
                  Had 650G & 850G. GK since 2005. BOTM 850G 6/2024 , GK 9/2015​

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