Hints for installing valve cover gasket so it comes off easy next time?

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  • GelandeStrasse
    • Jan 2026

    #1

    Hints for installing valve cover gasket so it comes off easy next time?

    Any recommendations? I have an OEM top cover gasket at the ready and I'd like to make the valve clearance job easier next time around.
    If i coat the new gasket in oil so it doesn't stick will it then leak?
    I was also thinking maybe if i put a thin smear of flexible rtv sealant on both sides of the gasket and let it dry before assembly that would work.
    What do you think?
  • loud et

    #2
    I think many guys use oil, wd-40, or grease. Thats the cheap and easy way without investing in any special products.

    Comment

    • Larry D
      Forum Sage
      Past Site Supporter
      • Jul 2008
      • 4926
      • Indianapolis,IN

      #3
      A thin smearing of your favorite grease is okay. Remember, if you're doing it right, you'll be removing the cover in around 3000-4000 miles to adjust the valves again anyway, so, it shouldn't be that difficult to remove again. Stay away from the RTV, it has a way of balling up and making it's way into the engine.
      Last edited by Larry D; 04-12-2013, 12:47 PM.
      Larry D
      1980 GS450S
      1981 GS450S
      2003 Heritage Softtail

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      • Steve
        GS Whisperer
        • Jun 2005
        • 35924
        • southwest oHIo

        #4
        Yep, stay away from sealers, especially RTV. I will use WD-40, engine oil or Vaseline, whichever I find first.

        .
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        • gbw
          Forum Sage
          Past Site Supporter
          • Nov 2007
          • 2262
          • Murfreesboro TN

          #5
          Yeah, I hit my new valve cover gasket on both sides with WD-40 5 years ago. Its been fine for several valve adjustments since then.

          Comment

          • GelandeStrasse

            #6
            Great, thanks for the replies guys, most helpful!
            See you after reassembly

            Comment

            • 850 Combat
              Forum Guru
              Past Site Supporter
              • Sep 2006
              • 6018
              • Spokane, WA, and Hampden, ME

              #7
              I like Permatex high temp silver anti seize on the bottom side. I still use silicone on the top and on the half moons.
              sigpic Too old, too many bikes, too many cars, too many things

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              • Starion007

                #8
                I never tried the WD40 that sounds like a good idea. I just took mine off last weekend and it came off clean, I didn't put anything on it when I put it on 3 years ago.
                I'm gonna try that though.
                Mark

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                • JEEPRUSTY

                  #9
                  OK so all these gourous are preaching a regimen of lube or none.
                  I have succeeded mightily by using Permatex Black RTV on my joints.

                  It is pure and awesome stuff.

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                  • still_bluenoser

                    #10
                    I've found two engines with oil pump screens plugged with RTV... If you must use sealant I recommend case sealer.

                    Comment

                    • Guest

                      #11
                      Originally posted by still_bluenoser
                      I've found two engines with oil pump screens plugged with RTV... If you must use sealant I recommend case sealer.
                      Agreed !

                      Although just as important is torquing properly. Just one bolt overtightened will start a leak or cause the gasket to stick

                      Comment

                      • GreatDane

                        #12
                        This is good information since I am almost ready to re install my cover after a valve adjustment. That old gasket was petrified and the biggest chunk that came off was about an 1/8" long. Gasket...what gasket?

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                        • IanC
                          Forum Mentor
                          Past Site Supporter
                          • Jan 2010
                          • 440
                          • Maryville, TN

                          #13
                          Use a tube of chapstick.
                          -1978 Suzuki GS1000EC
                          DONE!!! Rebuild thread: http://www.thegsresources.com/_forum...d.php?t=155564
                          -2012 Triumph Daytona 675R

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                          • Guest

                            #14
                            Originally posted by IanC
                            Use a tube of chapstick.
                            Flavored gasket mmmm. Lol

                            Comment

                            • 1_v8_merc

                              #15
                              I used a couple dabs of RTV to keep the gasket down, while reassembling.
                              I pulled the valve cover several times, and never had problems with it sticking or ripping apart.

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