more valves and shims ?

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  • maddoghoek
    • Apr 2026

    #1

    more valves and shims ?

    this may be a dum question, im kinda new to wrenchin on this old bike 1977 gs750, but ive pulled the 4 outer shims and the 2 right side ones are marked 2.80, the left intake is a 2.85, left exhaust is 2.75, is this abnormal? keep in mind i dont really know the history of maintenance, rebuilds valve jobs ect
  • Guest

    #2
    I hope when you pulled them you put some thing back in there places before you turned the motor, as cam damage can and will occur
    No that would be normal to have various different sizes

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    • twr1776
      Forum Sage
      • Jul 2005
      • 1826
      • NORTHWEST INDIANA - AKA THE REGION

      #3
      It sounds normal to me, I suspect the valves have not been checked in a while or possibly ever since they in the top of the range. I have a kit and the largest shim is I believe 3.00. How are the clearances?

      I would recommend getting a metric feeler guage with even increments .03, 04 etc so you can see exactly what you have. It is also better to be at the top of the clearance range than close to the minimums.
      82 GS850L - The Original http://s224.photobucket.com/albums/d...ePics067-1.jpg
      81 GS1000L - Brown County Hooligan http://s224.photobucket.com/albums/d...ivePics071.jpg
      83 GS1100L - Super Slab Machine http://s224.photobucket.com/albums/d...t=DCP_1887.jpg
      06 KLR650 - "The Clown Bike" :eek: http://s224.photobucket.com/albums/d...nt=SERally.jpg
      AKA "Mr Awesome" ;)

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      • Brendan W
        Forum Sage
        Past Site Supporter
        • Jul 2013
        • 4931
        • Wexford, Ireland

        #4
        No, it sounds pretty normal. However the shim may not be the size marked on it because of wear or because a previous owner ground them to a smaller size. Best check the actual thickness when you do the shim inventory.
        97 R1100R
        Previous
        80 GS850G, 79 Z400B, 85 R100RT, 80 Z650D, 76 CB200

        Comment

        • maddoghoek

          #5
          ok the smallest feeler i have on hand is a .04mm and it wont slide in, i just wanted to make sure somthing screwy goin on there thanx

          Comment

          • Big T
            Forum LongTimer
            Past Site Supporter
            Super Site Supporter
            • Mar 2005
            • 12417
            • West Slope, OR

            #6
            Get Steve's spread sheet, and a much smaller shim

            Use the small shim to confirm how much clearance is needed for every valve you can't get the feeler guage under

            If you have to change more than 4 down, you should do a compression check after the shims are changed

            You don't want to end up like the 2 burnt valves guy over in 4 cylinder
            1978 GS 1000 (since new)
            1979 GS 1000 (The Fridge, superbike replica project)
            1978 GS 1000 (parts)
            1981 GS 850 (anyone want a project?)
            1981 GPZ 550 (backroad screamer)
            1970 450 Mk IIID (THUMP!)
            2007 DRz 400S
            1999 ATK 490ES
            1994 DR 350SES

            Comment

            • Steve
              GS Whisperer
              • Jun 2005
              • 35927
              • southwest oHIo

              #7
              Originally posted by Big T
              Get Steve's spread sheet, ...
              . . . . . . . . . . . . . . . . . Look down there, in my sig.

              .
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              mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
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              #2 son: 1980 GS1000G
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