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POR-15 failure inside gas tank

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    POR-15 failure inside gas tank

    what is the solution for this? I did this tank seal about 2 years ago.

    POR-15 bubbling up, soft and flakey





    1981 GS750L - Owned since 1990 when graduated high school and since have been discovering all the things not disclosed by seller.
    1983 GS750E - bought in 2016 as a rough runner to use while rebuilding 81L and then to combine with ES to make one good one
    1983 GS750ES - bought in Toronto in 2015 on a lark as a non-runner, missing front cowling and exhaust - If you have a 1983 750ES front cowling let me know! Blue would be nice

    #2
    Start over

    Comment


      #3
      Originally posted by posplayr View Post
      Start over
      Yep. Bad prep leads to poor performance

      Comment


        #4
        That stuff is misrable to remove. I've done it before but don't recommend it unless the tank is irreplaceable.
        Ed

        To measure is to know.

        Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

        Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

        Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

        KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

        Comment


          #5
          Could that be damage from the fuel nozzle while refueling? Looks like it's right at the gas cap.

          Comment


            #6
            Ive never done it, but could that area be cut out with an Exacto knife and scraped off, some evaporust or whatever to derust that spot again, and brush some more sealer on as a patch job work??? Dont know if it will rebond to itself again or not and make a good seal would be my issue.
            MY BIKES..1977 GS 750 B, 1978 GS 1000 C (X2)
            1978 GS 1000 E, 1979 GS 1000 S, 1973 Yamaha TX 750, 1977 Kawasaki KZ 650B1, 1975 Honda GL1000 Goldwing, 1983 CB 650SC Nighthawk, 1972 Honda CB 350K4, 74 Honda CB550

            NEVER SNEAK UP ON A SLEEPING DOG..NOT EVEN YOUR OWN.


            I would rather trust my bike to a "QUACK" that KNOWS how to fix it rather than a book worm that THINKS HE KNOWS how to fix it.

            Comment


              #7
              Your petcock has a filter on it. I wouldn't worry much, I'd just run it. Like has been said it hell to remove and doubt it can be touched up properly. Pull your petcock once a year and keep an eye on the offending area (and the rest of the tank) and don't sweat it. In the meantime try and source yourself a used tank for down the road

              Comment


                #8
                I would not be surprised if that is not rust that came through the backside. It looks more like rust growth from below the coating than actual failure of the coating. Rust can not grow without oxygen and Por-15 is an effective block to air, but it can't stop rust growing in from behind.

                Comment


                  #9
                  I like Por-15 products for the most part, but I believe their marketing and instructions are misleading for many products. For example, they mislead people to believe that all you have to do is soak the rust in their phosphate sauce for a few mins and then you can seal right over the top. The idea is that by sealing off oxygen the rust will stop, however in my experience this is a risky approach. It's much better to soak the rust in the phosphate until all the visible rust is gone, and then seal over the surface.
                  Ed

                  To measure is to know.

                  Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                  Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                  Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                  KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                  Comment


                    #10
                    Just curious how long you let the POR15 cure before putting fuel into the tank?


                    Life is too short to ride an L.

                    Comment


                      #11
                      Originally posted by tkent02 View Post
                      Just curious how long you let the POR15 cure before putting fuel into the tank?
                      more than a week
                      1981 GS750L - Owned since 1990 when graduated high school and since have been discovering all the things not disclosed by seller.
                      1983 GS750E - bought in 2016 as a rough runner to use while rebuilding 81L and then to combine with ES to make one good one
                      1983 GS750ES - bought in Toronto in 2015 on a lark as a non-runner, missing front cowling and exhaust - If you have a 1983 750ES front cowling let me know! Blue would be nice

                      Comment

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