Headlight bucket replacement?

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  • bigP
    • Jan 2026

    #1

    Headlight bucket replacement?

    Hey guys,

    My 1980 GS550E's headlight bucket is cracked so I'm looking to get a new one. Do you guys know of anywhere that sell them for a reasonable price? I've discovered how overpriced they can get on eBay...
    If there is a universal bucket that will fit my bike, or a bucket from another bike that will be cheaper and still fit? Im open to these solutions as well!

    Thanks in advanced!
  • hannibal
    Forum Sage
    • Jun 2015
    • 1033
    • Washington DC

    #2
    I replaced my cracked headlight bucket with an Emgo unit. Part # 66-65010 for the bucket in matte black. They call it "Kawasaki style" but it fit no problem. $40 on Amazon. Also comes in gloss black or chrome. See Emgo catalog for part numbers.

    The catch is I installed a new lens/reflector housing at the same time. For some reason, I recall thinking the stock sealed beam (or actually whenever replacement sealed beam on my bike) may not fit the new bucket.
    Last edited by hannibal; 06-27-2017, 01:14 PM.
    Jordan

    1977 Suzuki GS750 (My first bike)
    2000 Kawasaki ZRX1100
    1973 BMW R75/5

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    • Guest

      #3
      Check dimecitycycles.com, I got my replacement from them. Not cheap, but decent product. Link to the headlight I got, but they have few buckets in stock.

      Color: Satin Black / Chrome  Material: Steel Lens Type: Plastic Bulb Type: 12V H4 - 60/55w (also includes 35/35w bulb) Dimensions: Housing OD: 8" Depth: 5" Lens OD: 6-1/2" Mounting Point Width: 8" Includes: Housing / Trim / Lens / Hardware Notes: DOT Approved This Item is not eligible for free shipping. Adding this item to CART makes the order ineligible for free shipping

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      • GS1150Pilot
        Forum LongTimer
        Past Site Supporter
        • Nov 2013
        • 18907
        • MoN, AZ

        #4
        Lots of options:

        https://www.denniskirk.com/217662.sk...ad=45713337637
        "Thought he, it is a wicked world in all meridians; I'll die a pagan."
        ~Herman Melville

        2016 1200 Superlow
        1982 CB900f

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        • hannibal
          Forum Sage
          • Jun 2015
          • 1033
          • Washington DC

          #5
          ^ That's a 6.25" headlight bucket. His bike uses the same 7" as mine.

          I just wanted to correct my earlier post. The part number is correct but they call it the universal style. Kawasaki style is the other version.
          Last edited by hannibal; 06-29-2017, 02:49 PM.
          Jordan

          1977 Suzuki GS750 (My first bike)
          2000 Kawasaki ZRX1100
          1973 BMW R75/5

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          • Kiwi Canuck
            Forum Sage
            Past Site Supporter
            • Jan 2013
            • 1750
            • Langley, BC

            #6
            How about OEM from Suzuki, $69.00 item # 15 for bucket. shipping discount code "BANG"

            http://www.partsoutlaw.com/oemparts/...4c72e/headlamp

            or used for $32 approx.

            Last edited by Kiwi Canuck; 06-29-2017, 06:15 PM.
            2018 Honda Africa Twin AS
            2013 DR 650 Grey, sold 1981 GS 650E Silver,

            1980 GS1000ST Blue & White, X2

            2012 DL650 Vstrom Foxy Orange, in storage
            1981 CT110 X2 "Postie Bikes" Gone to a New Home.
            2002 BMW 1150 GS Blue & White - Sold
            1975 BMW R90/6 Black - Sold 1984 GS1150EF Sold
            1982 BMW R100 Africa trip, Stolen - Recovered- Sold
            1977-1980 Suzuki GS550, GS1000E, GS1000S GSX750, GSX1100,s
            Hondas ST90, CR125 CB175 , CB350 CB750, NSU Quickly, Yamaha RD's 350/400,

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