Soldering revelation

Collapse
X
 
  • Time
  • Show
Clear All
new posts
  • Guest

    #1

    Soldering revelation

    I struggled mightily when trying to solder terminals onto wires, or solder two wires together. I could never get the pieces to heat up quickly enough to melt the solder without melting the insulation a bit first, and could never get a clean result. This was true with a 140/100 soldering gun and a 25 watt soldering iron. I then read about lead-free vs. leaded solder. I was using lead-free so bought a roll of 60/40 leaded. WOW! What a difference. This solder melts sooner and flows readily, before the wire gets hot enough to damage the insulation. Suddenly soldering is easy!
  • fbody_mike
    Forum Mentor
    • Oct 2017
    • 360
    • San Gabriel Valley CA

    #2
    You should try some 63/37 eutectic solder, works like a champ.
    1981 Suzuki GS250T
    1982 Yamaha Seca Turbo
    1985 Suzuki GS550E
    2004 Suzuki GSF1200S

    Comment

    • Steve
      GS Whisperer
      • Jun 2005
      • 35924
      • southwest oHIo

      #3
      Make sure you have CLEAN wires and connectors. A little bit of flux doesn't hurt, either.

      .
      sigpic
      mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
      hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
      #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
      #2 son: 1980 GS1000G
      Family Portrait
      Siblings and Spouses
      Mom's first ride
      Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
      (Click on my username in the upper-left corner for e-mail info.)

      Comment

      • posplayr
        Forum LongTimer
        GSResource Superstar
        Past Site Supporter
        • Dec 2007
        • 23673
        • Tucson Az

        #4
        Originally posted by Steve
        Make sure you have CLEAN wires and connectors. A little bit of flux doesn't hurt, either.

        .
        +1 Liquid flux.

        Comment

        • posplayr
          Forum LongTimer
          GSResource Superstar
          Past Site Supporter
          • Dec 2007
          • 23673
          • Tucson Az

          #5
          Originally posted by Skinner
          I struggled mightily when trying to solder terminals onto wires, or solder two wires together. I could never get the pieces to heat up quickly enough to melt the solder without melting the insulation a bit first, and could never get a clean result. This was true with a 140/100 soldering gun and a 25 watt soldering iron. I then read about lead-free vs. leaded solder. I was using lead-free so bought a roll of 60/40 leaded. WOW! What a difference. This solder melts sooner and flows readily, before the wire gets hot enough to damage the insulation. Suddenly soldering is easy!
          Something else that helps keep from melting insulation. You clip this close to where you are heating to prevent heat from going up the wire and melting the insulation and the solder from wicking (up the wire)


          https://www.mscdirect.com/browse/tnp...hoCtA0QAvD_BwE

          Comment

          • BigD_83
            Forum Sage
            Past Site Supporter
            • May 2011
            • 4872
            • Vancouver

            #6
            Originally posted by posplayr
            Something else that helps keep from melting insulation. You clip this close to where you are heating to prevent heat from going up the wire and melting the insulation and the solder from wicking (up the wire)


            https://www.mscdirect.com/browse/tnp...hoCtA0QAvD_BwE
            That's ingenious! I always wondered if there was a way to prevent that from happening or if was just poor technique on my part. Just in time for me to wire a new head unit into the Subaru.
            '83 GS650G
            '83 GS550es (didn't like the colours in the 80's, but they've grown on me)

            Comment

            • posplayr
              Forum LongTimer
              GSResource Superstar
              Past Site Supporter
              • Dec 2007
              • 23673
              • Tucson Az

              #7
              Originally posted by BigD_83
              That's ingenious! I always wondered if there was a way to prevent that from happening or if was just poor technique on my part. Just in time for me to wire a new head unit into the Subaru.
              Clip it on the insulation, not the bare wire, you will never get the wire hot enough to melt the solder.

              Comment

              • 850 Combat
                Forum Guru
                Past Site Supporter
                • Sep 2006
                • 6018
                • Spokane, WA, and Hampden, ME

                #8
                Originally posted by posplayr
                Something else that helps keep from melting insulation. You clip this close to where you are heating to prevent heat from going up the wire and melting the insulation and the solder from wicking (up the wire)


                https://www.mscdirect.com/browse/tnp...hoCtA0QAvD_BwE
                Excellent tip. Thanks.
                sigpic Too old, too many bikes, too many cars, too many things

                Comment

                Working...