My front master cylinder doesn't fit my handlebars

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    #1

    My front master cylinder doesn't fit my handlebars

    Exactly what it says on the tin. The mounting area is just a bit bigger than my handlebars. Is there a workaround for this, or will I need to get another?

    Also, what's the size of the 550E handlebars? I haven't been able to find that.
  • BigD_83
    Forum Sage
    Past Site Supporter
    • May 2011
    • 4872
    • Vancouver

    #2
    The handlebars should be 7/8". How large a gap are you talking about? Is this an OEM master cylinder?

    You could probably shim the handlebars with some thin strips of steel. These are fancy ones made for 1" master cylinder to 7/8" bars, and WAY overpriced in my opinion, but it'll give you an idea of what I'm talking about.

    Kraus Moto is an American brand dedicated to designing, engineering, and manufacturing Harley and Indian high-performance motorcycle parts and accessories.
    '83 GS650G
    '83 GS550es (didn't like the colours in the 80's, but they've grown on me)

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    • Steve
      GS Whisperer
      • Jun 2005
      • 35927
      • southwest oHIo

      #3
      When you say "larger", do you mean the diameter is too large or that it's too long, and gets into the curve of the bars?

      What master cylinder did you get?

      What handlebars do you have?

      Stock bars are 7/8" diameter, no idea how much straight bar is between the throttle housing and the curve.

      .
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      • Grimly
        Forum Guru
        Past Site Supporter
        Super Site Supporter
        • Sep 2012
        • 5807
        • Ireland

        #4
        Originally posted by ZombiePotatoSalad
        Exactly what it says on the tin. The mounting area is just a bit bigger than my handlebars. Is there a workaround for this, or will I need to get another?

        Also, what's the size of the 550E handlebars? I haven't been able to find that.
        Sounds like you bought the one for the 1" bars.
        Dave
        '79 GS850GN '80 GS850GT
        Only a dog knows why a motorcyclist sticks his head out of a car window

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