Suggestions for Replacement GS650E front master cylinder

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  • prichmon
    Forum Mentor
    • Mar 2017
    • 161
    • 1 hour east of Cinci, Ohio

    #1

    Suggestions for Replacement GS650E front master cylinder

    The front master cylinder from my 1981 gs650E has stopped pressing fluid. It also looks like crap. Is there a satisfactory aftermarket unit which looks similar and works correct that the forum could suggest?

    Thanks

    Rich
    The GS toys:
    79 GS1000L 1st bike sold many moons ago...
    78 GS550
    81 GS650G The son's
    82 GS650GL parts bike
    85 GS700ES in progress
    85 gs700E parts bike
    82 GS1000GL in pieces
    80 GS1100L in progress
  • Rich82GS750TZ
    Forum Guru
    Past Site Supporter
    Super Site Supporter
    • Jun 2018
    • 5565
    • Mifflinburg, PA / Land of Tar & Chip

    #2
    Why not get OEM piston/cup set available from your dealer or online sites like this for @$50. Clean everything well and put it back together. Also get a new gasket for the cap, new fluid too. You should find a tutorial on BikeCliff's website. I believe that's where I found it when I did mine last winter. Wire-wheel the scrubby looking paint and give it a fresh coat too. Good time to upgrade your brake line to braided stainless steel while you're at it.
    Last edited by Rich82GS750TZ; 03-09-2020, 12:47 PM.
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    • salty_monk
      Forum LongTimer
      GSResource Superstar
      Past Site Supporter
      Super Site Supporter
      • Oct 2006
      • 14001
      • London, UK to Redondo Beach, California

      #3
      EX650 is the one I've used a lot. Mirror mount, adjustable lever... new enough & cheap! (The newer ones have no mirror mount & are a slightly different shape, more oval than square).

      Same bore as the original & a very similar feel whether used with stock calipers or Kawasaki Twinpots.



      1980 GS1000G - Sold
      1978 GS1000E - Finished!
      1980 GS550E - Fixed & given to a friend
      1983 GS750ES Special - Sold
      2009 KLR 650 - Sold - gone to TX!
      1982 GS1100G - Rebuilt and finished. - Sold
      2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

      www.parasiticsanalytics.com

      TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

      Comment

      • prichmon
        Forum Mentor
        • Mar 2017
        • 161
        • 1 hour east of Cinci, Ohio

        #4
        Thanks for the replies!!!!

        I looked at rebuilding the old unit but it needs a full rehab. Powercoating is coming off and the reservoir has alot of surface cracking.

        I'll pick up a ex650 one shortly.

        I appreciate it guys
        The GS toys:
        79 GS1000L 1st bike sold many moons ago...
        78 GS550
        81 GS650G The son's
        82 GS650GL parts bike
        85 GS700ES in progress
        85 gs700E parts bike
        82 GS1000GL in pieces
        80 GS1100L in progress

        Comment

        • prichmon
          Forum Mentor
          • Mar 2017
          • 161
          • 1 hour east of Cinci, Ohio

          #5
          How or where is the brake witch bolted or activated?
          The GS toys:
          79 GS1000L 1st bike sold many moons ago...
          78 GS550
          81 GS650G The son's
          82 GS650GL parts bike
          85 GS700ES in progress
          85 gs700E parts bike
          82 GS1000GL in pieces
          80 GS1100L in progress

          Comment

          • prichmon
            Forum Mentor
            • Mar 2017
            • 161
            • 1 hour east of Cinci, Ohio

            #6
            Found it. Thanks all!!!
            The GS toys:
            79 GS1000L 1st bike sold many moons ago...
            78 GS550
            81 GS650G The son's
            82 GS650GL parts bike
            85 GS700ES in progress
            85 gs700E parts bike
            82 GS1000GL in pieces
            80 GS1100L in progress

            Comment

            • salty_monk
              Forum LongTimer
              GSResource Superstar
              Past Site Supporter
              Super Site Supporter
              • Oct 2006
              • 14001
              • London, UK to Redondo Beach, California

              #7
              It's a microswitch on the EX650. You'll need to cut the wire off the old one & add a couple of spade connectors (or make up a new wire with spades one end & bullets the other). They are in the headlight bucket.
              1980 GS1000G - Sold
              1978 GS1000E - Finished!
              1980 GS550E - Fixed & given to a friend
              1983 GS750ES Special - Sold
              2009 KLR 650 - Sold - gone to TX!
              1982 GS1100G - Rebuilt and finished. - Sold
              2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

              www.parasiticsanalytics.com

              TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

              Comment

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