Cotter Pin Question

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  • Guest

    #1

    Cotter Pin Question

    Hi everyone,

    As usual i have thoroughly checked to see if there is an answer to my question elsewhere but haven't found it.

    There is no cotter pin for my bike (78 GS550E) so i was going to order one.... which of the following is the right size:

    https://www.zoro.co.uk/shop/fastener...productDetails

    or could anyone send a link to what i need so that i can get dimensions etc.

    As ever thank for all the help!

    504E34DD-8FAC-44A8-8E9C-B14DBC474AA3 by Mike Balmer, on Flickr
    Last edited by Guest; 03-11-2020, 01:30 PM. Reason: adding photot
  • Sandy
    Forum Guru
    Past Site Supporter
    • Feb 2004
    • 7536
    • Cranbrook, BC Canada

    #2
    Where might this cotter pin be going? Between rear brake arm, footpegs, handlebar controls as well as front and rear axles there are several of different sizes. Personally I would just try a local hardware or auto parts store if that's available, maybe buy an assortment.
    '84 GS750EF (Oct 2015 BOM) '79 GS1000N (June 2007 BOM)

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    • Rijko
      Forum Sage
      • Feb 2014
      • 1445
      • Netherlands

      #3
      if you're going to order just one, try a site like Partzilla or CMSNL.

      Here's the page for your bike : link
      Select "REAR WHEEL (GS550EC)"

      The cotter pin is part nr 10. (1 euro)

      pincotter_big0411140308-01_6366.jpg
      Rijk

      Top 10 Newbie Mistakes thread

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      "The thing about freedom - it's never free"

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      • rphillips
        Forum Guru
        Past Site Supporter
        Super Site Supporter
        • Jun 2005
        • 7705
        • Norene TN

        #4
        Dang, is your axle in backwards, seems like that nut should be on the other side. I don't know about others, but I've always used, what I call, hair pin clips. They are spring loaded & kind'f look like a hair (bobby) pin. have a loop on the end, just push them in & pull them out, spring tension keeps them tight. Auto Zone, Advanced Auto, O'Rileys. whatever size fits the hole in the axle.
        1983 GS1100E, 1983 CB1100F, 1991 GSX1100G, 1996 Kaw. ZL600 Eliminator, 1999 Bandit 1200S, 2005 Bandit 1200S, 2000 Kaw. ZRX 1100

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        • Grimly
          Forum Guru
          Past Site Supporter
          Super Site Supporter
          • Sep 2012
          • 5807
          • Ireland

          #5
          Originally posted by MikeinSaudi
          Hi everyone,

          As usual i have thoroughly checked to see if there is an answer to my question elsewhere but haven't found it.

          There is no cotter pin for my bike (78 GS550E) so i was going to order one.... which of the following is the right size:

          https://www.zoro.co.uk/shop/fastener...productDetails

          or could anyone send a link to what i need so that i can get dimensions etc.

          As ever thank for all the help!

          504E34DD-8FAC-44A8-8E9C-B14DBC474AA3 by Mike Balmer, on Flickr
          Ah, split pin.
          The R-shaped clips are just R-pins.
          Endless confusion abounds.
          However, the R-clips are so cheap you can get them locally (agri stockists have bags of them) in various sizes to suit, and have plenty of spares.

          Wiki has it right, for a change - just that UK usage tends to be more specific referring to split pins where needed.
          Dave
          '79 GS850GN '80 GS850GT
          Only a dog knows why a motorcyclist sticks his head out of a car window

          Comment

          • Rob S.
            Forum Guru
            Past Site Supporter
            • Dec 2013
            • 9488
            • New York City

            #6
            Aren't R-pins more expensive than cotter pins, and better because they're reusable?

            I had to reverse my rear axle when I switched from the V&H Street Megaphone to the SS exhaust.
            1982 GS1100E V&H "SS" exhaust, APE pods, 1150 oil cooler, 140 speedo, 99.3 rear wheel HP, black engine, '83 red

            2016 XL883L sigpic Two-tone blue and white. Almost 42 hp! Status: destroyed, now owned by the insurance company. The hole in my memory starts an hour before the accident and ends 24 hours after.

            Comment

            • rphillips
              Forum Guru
              Past Site Supporter
              Super Site Supporter
              • Jun 2005
              • 7705
              • Norene TN

              #7
              R-pins are what I call hair pins, work great. I Just never saw a GS with axle in that way. Not that it should make any difference.
              1983 GS1100E, 1983 CB1100F, 1991 GSX1100G, 1996 Kaw. ZL600 Eliminator, 1999 Bandit 1200S, 2005 Bandit 1200S, 2000 Kaw. ZRX 1100

              Comment

              • cowboyup3371
                Forum LongTimer
                Past Site Supporter
                • Apr 2010
                • 14007
                • In Ohio Now

                #8
                Hit your local hardware store
                Cowboy Up or Quit. - Run Free Lou and Rest in Peace

                1981 GS550T - My First
                1981 GS550L - My Eldest Daughter's - Now Sold
                2007 GSF1250SA Bandit - My touring bike

                Sit tall in the saddle Hold your head up high
                Keep your eyes fixed where the trail meets the sky and live like you ain't afraid to die
                and don't be scared, just enjoy your ride - Chris Ledoux, "The Ride"

                Comment

                • Brendan W
                  Forum Sage
                  Past Site Supporter
                  • Jul 2013
                  • 4931
                  • Wexford, Ireland

                  #9
                  Personally I prefer the split pin. The R clip is fine where you are opening up frequently.
                  However a lot of them seem to corrode very quickly.
                  The split pin should be thrown away after one use.
                  That tends not to happen.
                  97 R1100R
                  Previous
                  80 GS850G, 79 Z400B, 85 R100RT, 80 Z650D, 76 CB200

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                  • Guest

                    #10
                    I bought a pack of each (split pins and R clips) several years ago. Plenty to replace everything on the bike, and have a load left over.



                    Comment

                    • Guest

                      #11
                      Hair pins belong in the hair. Cotter pins!

                      Comment

                      • Grimly
                        Forum Guru
                        Past Site Supporter
                        Super Site Supporter
                        • Sep 2012
                        • 5807
                        • Ireland

                        #12
                        Originally posted by mrbill5491
                        Hair pins belong in the hair. Cotter pins!
                        Cotter is the overall term; split, R, taper and other types narrow it down.
                        For example, mention 'cotter pin' to most Brits and they think of ancient bicycle pedals - which is where the older generation would have encountered them. Nasty things that always got loose in service and no amount of casual brutality with a hammer would fix them. The idea of taking the thing apart, cleaning up the surfaces and fitting a new pin wasn't in their purview.
                        Dave
                        '79 GS850GN '80 GS850GT
                        Only a dog knows why a motorcyclist sticks his head out of a car window

                        Comment

                        • wyly
                          Forum Mentor
                          • Nov 2015
                          • 957
                          • calgary canada

                          #13
                          I wouldn't buy something so common online the shipping price is ridiculous. I went to an auto parts store and bought a bag of assorted sizes(probably 50 in the bag) for less than $5.
                          1979 CBX, AW440 Maico, GS1150EF
                          http://www.thegsresources.com/_forum...ine=1447792849

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                          • Brendan W
                            Forum Sage
                            Past Site Supporter
                            • Jul 2013
                            • 4931
                            • Wexford, Ireland

                            #14
                            Originally posted by Grimly
                            Cotter is the overall term; split, R, taper and other types narrow it down.
                            For example, mention 'cotter pin' to most Brits and they think of ancient bicycle pedals - which is where the older generation would have encountered them. Nasty things that always got loose in service and no amount of casual brutality with a hammer would fix them. The idea of taking the thing apart, cleaning up the surfaces and fitting a new pin wasn't in their purview.
                            Ah, the good old days.
                            Do you think that might be where the idea of VVT came from
                            97 R1100R
                            Previous
                            80 GS850G, 79 Z400B, 85 R100RT, 80 Z650D, 76 CB200

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                            • Guest

                              #15
                              Thanks guys, as ever great advice and bags of info too.

                              Right im off back to Saudi for another few months, tidying up the workshop today before i go and reassembling the brake callipers to see what needs replacing.

                              Thanks again for all your help over the past couple of weeks

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