leaking valve cover gasket 1,500 miles from home

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  • mrhedges
    Forum Mentor
    Past Site Supporter
    • Apr 2016
    • 197
    • New Orleans

    #1

    leaking valve cover gasket 1,500 miles from home

    shot in the dark here, I'm on an epic journey currently in Taos, New Mexico. Taking this virus seriously and masking up in public etc but I appear to be having an oil leak out of the valve cover gasket. I recently replaced it when I had the valves checked my friend who did the job told me the gasket wasn't very good quality so perhaps it's failing? or perhaps it's loosened up in the last 1,500 miles.

    Anyone around New Mexico down to help? I have a simple tool kit but not enough tools and know how to want to tackle the job alone. It's a shot in the dark but just thought I'd put this out there. its going through a quart every 1000 miles, so not catastrophic but maybe I should get it check out?
    1981 GS 850G

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  • bonanzadave
    Forum Guru
    Past Site Supporter
    Super Site Supporter
    • Jul 2006
    • 9624
    • Minnesota

    #2
    Originally posted by mrhedges
    my friend who did the job told me the gasket wasn't very good quality
    ???? Some friend ! (kidding). U pull the VC... U change the VC gasket. Try to snug it up a bit. Some Suzuki dealers could have them in stock. Check ahead on your route. I once blew a petcock diaphragm on a Memphis to Minneapolis ride 1 mile from a Suzuki dealer. Had it in stock. Good luck
    82 1100 EZ (red)

    "You co-opting words of KV only thickens the scent of your BS. A thief and a putter-on of airs most foul. " JEEPRUSTY

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    • Steve
      GS Whisperer
      • Jun 2005
      • 35927
      • southwest oHIo

      #3
      Roger (burque73) is just south of you, in Albuquerque.

      .
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      mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
      hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
      #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
      #2 son: 1980 GS1000G
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      Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
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      • mrhedges
        Forum Mentor
        Past Site Supporter
        • Apr 2016
        • 197
        • New Orleans

        #4
        cool, will do. I'm sorta tempted to just fix it when I get home.
        Last edited by mrhedges; 08-15-2020, 03:08 PM.
        1981 GS 850G

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        • mrhedges
          Forum Mentor
          Past Site Supporter
          • Apr 2016
          • 197
          • New Orleans

          #5
          Originally posted by Steve
          Roger (burque73) is just south of you, in Albuquerque.

          .
          Well If he is interested in helping I would definitely go out of my way, I could even order a new gasket and send it to his house.
          1981 GS 850G

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          • Burque73
            Forum Sage
            Past Site Supporter
            • Mar 2016
            • 4737
            • Albuquerque, NM

            #6
            Originally posted by mrhedges
            Well If he is interested in helping I would definitely go out of my way, I could even order a new gasket and send it to his house.
            Man, I'm in Vegas right now. My son is at the house and there's a new gasket there you can have if you get there OK.

            Wait, 81 and 83 have different gaskets. Andy Vanice may be available.
            Roger

            '83 GS850G Daily rider
            '82 GS1100GK Work in (slow) progress

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            • Burque73
              Forum Sage
              Past Site Supporter
              • Mar 2016
              • 4737
              • Albuquerque, NM

              #7
              Another thought is picking up some gasket material at autozone. It even comes with a tiny razor knife that works well to cut your gasket out. They have the correct thickness stuff. I cut a valve cover and breather gasket out of one sheet for around $10. It's cork which squishes down easily, but it works.
              Roger

              '83 GS850G Daily rider
              '82 GS1100GK Work in (slow) progress

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              • alke46
                Forum Sage
                Past Site Supporter
                Super Site Supporter
                • Sep 2008
                • 3223
                • Harrison, Ar.

                #8
                Wow! Cutting out a valve cover gasket sounds like it would require more patience than I could muster up. Good luck.

                Just how bad is yours leaking? If a lot then maybe you should replace. If just oozing, then maybe replace when you get home.

                Your call. Do what's necessary so it doesn't spoil the fun of the trip.
                Larry

                79 GS1000E 2019 Triumph 800 XRT

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                • Burque73
                  Forum Sage
                  Past Site Supporter
                  • Mar 2016
                  • 4737
                  • Albuquerque, NM

                  #9
                  I did take some time I won't lie, but quicker than shiping and it worked. I ordered an OEM gasket in case this one had problems. So far so good. I used hole punch from the office drawer for the bolt holes. I found the felpro stuff way too stiff to cut by hand.


                  Roger

                  '83 GS850G Daily rider
                  '82 GS1100GK Work in (slow) progress

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                  • Guest

                    #10
                    Originally posted by Burque73
                    I did take some time I won't lie, but quicker than shiping and it worked. I ordered an OEM gasket in case this one had problems. So far so good. I used hole punch from the office drawer for the bolt holes. I found the felpro stuff way too stiff to cut by hand.


                    This looks brilliant. I might try this. The cork material at the car store is 1.5mm though, but I assume 0.1 mm wont make a big difference.

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                    • Burque73
                      Forum Sage
                      Past Site Supporter
                      • Mar 2016
                      • 4737
                      • Albuquerque, NM

                      #11
                      Originally posted by mrhedges
                      Well If he is interested in helping I would definitely go out of my way, I could even order a new gasket and send it to his house.
                      It was nice to meet you in Taos the other day. Looked like rain was coming as I left.

                      Your cam end plugs came today and I'll watch for the gasket.
                      Roger

                      '83 GS850G Daily rider
                      '82 GS1100GK Work in (slow) progress

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