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Help removing stuck clutch cover '82 GS850

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    Help removing stuck clutch cover '82 GS850

    I am in the middle of trying to replace my clutch springs and cannot get the @%#^&&$ing cover off the clutch assembly. I have loosened the 10 bolts holding the cover on and can get a little gap on the bottom of the cover, but it seems like there is an extra bolt in the top keeping it on. I also used the clutch lever arm (rotate as per the clymer manual) but no go. Any ideas...........?


    #2
    Tw*t it

    I tapped mine with a lump of wood with a lump hammer behind it & it came off soon enough...

    It breaks the seal. Rotating the clutch lever didin't work for me either.

    Dan
    1980 GS1000G - Sold
    1978 GS1000E - Finished!
    1980 GS550E - Fixed & given to a friend
    1983 GS750ES Special - Sold
    2009 KLR 650 - Sold - gone to TX!
    1982 GS1100G - Rebuilt and finished. - Sold
    2009 TE610 - Dual Sporting around dreaming of Dakar.....

    www.parasiticsanalytics.com

    TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

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      #3
      I'll give that a shot. Tw*t ........ whats the "*"?

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        #4
        I've been beating on the case for 20 min now, the bottom sounds loose, but not the top. I cannot find a "good" place to beat on the top of the case. I was thinking of getting a heat gun from work, maybe that could help the seal break (heat + thermal expansion). Any thoughts?

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          #5
          take your oil filler cap off and stick your fingers in there than hit all around the top while pulling outward on the cover.That's how I got mine off.Take all your bolts out first and lay them on a piece of cardboard in the order they came out .I drew the cover on the cardboard cause the bolts are different lengths.

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            #6
            Just by going from your pic and a fiche pic. I'd suggest removing the clutch linkage. It might be that the cover needs to be lifted off the clutch spindle.

            Brad bt

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