Clutch cover removal

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  • estearns

    #1

    Clutch cover removal

    I am in the process of restoring my '82 GS 1100 GL and I am having a problem removing the clutch cover. i have removed all nine 8mm bolts and i can get the bottom of the cover to pry out about a quarter inch, but the top appears to be stuck. I have tried hitting the cover several time with a rubber mallet as the Clymers manual states. I have also tried using the clutch shaft by turning it to help break it free as Clymers states, but it popped around when i applied enough force. What is the procedure for removing this cover? I am afraid to pry too much because of the possiblity of damaging the surfaces. Many thanks for assistance!
  • relic-rider

    #2
    If i'm not mistaken, it has a couple of dowel pins on the perimeter. Try tapping the bottom back in a little and try to remove the cover a little more evenly. Some of those dowel pins get a little rusty and cause some corrosion in the aluminum making them a little hard to get off. Try a little WD-40 also.

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    • estearns

      #3
      Thanks so much Dan. I will give the WD-40 a try.

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      • earlfor
        Forum LongTimer
        Charter Member
        GSResource Superstar
        Past Site Supporter
        • May 2002
        • 42413
        • off grid cabin 1/24/26 7pm

        #4
        The cover needs to come straight off. The locator pins will cause it to bind if its tilted.

        E.
        Komorebi-The light filtering through the trees.

        I would rather sit on a pumpkin and have it all to myself than be crowded on a velvet cushion. H.D.T.

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