tips on airbox removal

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  • Jagir
    • Feb 2026

    #1

    tips on airbox removal

    having a hard time pulling the airbox out of my 80 gs400. Carbs are off, battery cradle is off, rear wheel guard(fender) is off.
    Is there a twist and pull trick that I am missing?

    Thanks
    j
  • Nessism
    Forum LongTimer
    GSResource Superstar
    Past Site Supporter
    Super Site Supporter
    • Mar 2006
    • 35788
    • Torrance, CA

    #2
    Take out the screws holding the airbox to the frame and slide it back as far as possible. After that it's all about brute force.:twisted::twisted::twisted:
    Ed

    To measure is to know.

    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

    KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

    Comment

    • QuaiChangKane

      #3
      I dunno about yours, but the airbox on my '83 750E would not come off without either cutting the box or pulling the engine....

      Comment

      • Jagir

        #4
        Originally posted by Nessism
        Take out the screws holding the airbox to the frame and slide it back as far as possible. After that it's all about brute force.:twisted::twisted::twisted:
        pull it out towards the back of the bike (through where the back wheel was)?

        Comment

        • oldschoolorange

          #5
          It is a pain in the ass to take out without removing the engine, if you have a sawzall then just cut it out

          Comment

          • simon_C

            #6
            are they any different than a 77 gs400? you gotta remove the plastic part of the box first. then it just comes out from the top. at least, mine did when i pulled it out yesterday.

            Comment

            • Nessism
              Forum LongTimer
              GSResource Superstar
              Past Site Supporter
              Super Site Supporter
              • Mar 2006
              • 35788
              • Torrance, CA

              #7
              Originally posted by Jagir
              pull it out towards the back of the bike (through where the back wheel was)?
              Yes! \\/ It will only go back a couple of cm but every little bit counts.
              Ed

              To measure is to know.

              Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

              Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

              Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

              KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

              Comment

              • Jagir

                #8
                success!

                I yanked it and gave it a half twist. Wasn't pretty, but it's already clean and waiting for the new boots.
                I'm gonna lick this throttle problem yet.
                j

                Comment

                • 80GS750

                  #9
                  take a sawzall to it, then buy yourself some pods....

                  jk. just man handle it, she will come out

                  Comment

                  • marek

                    #10
                    I wasn't able to remove it without removing the engine. I probably could have forced it but I didn't want to damage it any further (already was pretty ugly).

                    Comment

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