Making a rotor holder.

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  • KEITH KRAUSE
    Forum Guru
    Charter Member
    GSResource Superstar
    Past Site Supporter
    • Oct 2002
    • 8864
    • Angeles Forest, So.Calif./Red rocks of Southern Utah.

    #1

    Making a rotor holder.

    Anyone made one? Any ideas or pics much appreciated.
    And on the seventh day,after resting from all that he had done,God went for a ride on his GS!
    Upon seeing that it was good, he went out again on his ZX14! But just a little bit faster!
  • Carter Turk
    Forum Sage
    Charter Member
    • May 2002
    • 2296
    • Bellingham Washington

    #2
    check you other post. I could try a picture, but it may be a day. CT
    GS\'s since 1982: 55OMZ, 550ES, 750ET, (2) 1100ET\'s, 1100S, 1150ES. Current ride is an 83 Katana. Wifes bike is an 84 GS 1150ES

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    • omaharj
      Forum Sage
      Past Site Supporter
      • Oct 2005
      • 2323
      • omaha ne

      #3
      Are you replacing a starter clutch? I tried to fab one from angle iron and bolts-it BENT! If you need to get that nut off-I used an impact wrench I bought cheap at Harbor Freight. Hope this helps. BTW Earl made some kind of glorified oil filter wrench that worked for him.:?

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      • earlfor
        Forum LongTimer
        Charter Member
        GSResource Superstar
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        • May 2002
        • 42420
        • off grid cabin 1/24/26 7pm

        #4
        Sure!. :-) I bought a 2 x 4 at Lowes. Cut a 4 ft length and a 2 ft length to make the "wrench. You will also need two 12" lengths of 3/8" threaded rod, 4 washers, and 4 nuts. Lay the 4 ft piece of 2 x 4 on the floor. With the 3 1/2" wide side up, lay the 2 ft piece parallel and even with one end of the 4 ft piece.
        Leave a 2" space between the two pieces. Draw a circle the diameter of the rotor with its center in the two inch space. Cut out the circle with a jigsaw.
        Drill a 3/8" hole through the 1 1/2" thick surface of the 2 x 4 on each side of the circle you have cut out. Insert the threaded rods, place washers and
        nuts on the rod ends. You now have a 4 ft long wrench with a circular jaw that fits the rotor. Turning the nuts on the threaded rod tightens the wrench jaws. The handle is long enough to rest on the floor, so you will not need anyone to hold the wrench. Cost was less than $5.

        Earl

        Originally posted by KEITH KRAUSE
        Anyone made one? Any ideas or pics much appreciated.
        Komorebi-The light filtering through the trees.

        I would rather sit on a pumpkin and have it all to myself than be crowded on a velvet cushion. H.D.T.

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        • KEITH KRAUSE
          Forum Guru
          Charter Member
          GSResource Superstar
          Past Site Supporter
          • Oct 2002
          • 8864
          • Angeles Forest, So.Calif./Red rocks of Southern Utah.

          #5
          Thank you mister Earl sir!
          And on the seventh day,after resting from all that he had done,God went for a ride on his GS!
          Upon seeing that it was good, he went out again on his ZX14! But just a little bit faster!

          Comment

          • Guest

            #6
            C'mon Earl. We need a pic! :-D

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            • txironhead

              #7
              Originally posted by chef1366
              C'mon Earl. We need a pic! :-D
              I second the motion!

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              • earlfor
                Forum LongTimer
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                • May 2002
                • 42420
                • off grid cabin 1/24/26 7pm

                #8
                I'll have to wait until I can catch wifey and use her camera. :-)

                Earl

                Originally posted by chef1366
                C'mon Earl. We need a pic! :-D
                Komorebi-The light filtering through the trees.

                I would rather sit on a pumpkin and have it all to myself than be crowded on a velvet cushion. H.D.T.

                Comment

                • Carter Turk
                  Forum Sage
                  Charter Member
                  • May 2002
                  • 2296
                  • Bellingham Washington

                  #9
                  Making a rotor holder

                  Keith,

                  You've probably long since done this, but I'm trying to post a photo I promised a month and half ago. th_rotorholder.jpg
                  GS\'s since 1982: 55OMZ, 550ES, 750ET, (2) 1100ET\'s, 1100S, 1150ES. Current ride is an 83 Katana. Wifes bike is an 84 GS 1150ES

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                  • Carter Turk
                    Forum Sage
                    Charter Member
                    • May 2002
                    • 2296
                    • Bellingham Washington

                    #10
                    Well that was a laughable first attempt.
                    GS\'s since 1982: 55OMZ, 550ES, 750ET, (2) 1100ET\'s, 1100S, 1150ES. Current ride is an 83 Katana. Wifes bike is an 84 GS 1150ES

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                    • Carter Turk
                      Forum Sage
                      Charter Member
                      • May 2002
                      • 2296
                      • Bellingham Washington

                      #11
                      We'll see if this photo is any bigger
                      GS\'s since 1982: 55OMZ, 550ES, 750ET, (2) 1100ET\'s, 1100S, 1150ES. Current ride is an 83 Katana. Wifes bike is an 84 GS 1150ES

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                      • hp1000s

                        #12
                        I somehow wish I knew why without asking, but....
                        Why do we need a fixture for holding out rotors? Feel free to roast-away!

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                        • earlfor
                          Forum LongTimer
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                          • May 2002
                          • 42420
                          • off grid cabin 1/24/26 7pm

                          #13
                          The rotor holder is to hold the stator rotor when needing to repair the starter clutch which is behind it. If you cant stop the crankshaft from moving, even an air impact wrench will not loosen the hold down nut on the crankshaft end.

                          Earl


                          Originally posted by hp1000s
                          I somehow wish I knew why without asking, but....
                          Why do we need a fixture for holding out rotors? Feel free to roast-away!
                          Komorebi-The light filtering through the trees.

                          I would rather sit on a pumpkin and have it all to myself than be crowded on a velvet cushion. H.D.T.

                          Comment

                          • Steve
                            GS Whisperer
                            • Jun 2005
                            • 35927
                            • southwest oHIo

                            #14
                            Originally posted by earlfor
                            If you cant stop the crankshaft from moving, even an air impact wrench will not loosen the hold down nut on the crankshaft end.
                            Is it not possible to put the transmission into 5th gear and have a helper step on the rear brake?

                            Obviously, I have never had to to this, but that is what I would do for a first attempt. 8-[


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                            • txironhead

                              #15
                              Actually, an impact wrench took mine off very nicely, but my crankshaft is the bolt type, not the nut type so that might have made a difference.

                              You might have some success with the gear 'n brake method, but it's a hassle and that bolt (or nut) is really on there, think 135lb-ft plus having been there a really long time.

                              I think the rotor holder would be beneficial, especially a cheaply made one like was posted. The "factory recommended" tool can cost upwards of $60. Just like I used a $3 bolt to remove my rotor from the crank instead of the $30 "recommended" tool. I still haven't had a chance to install my rotor/starter clutch assembly, so I may make a rotor holder before I attempt it. I do know that trying to hold the crank steady, even with the friend helping, while trying to correctly torque the crank bolt (or nut) is a royal PITA. Just wish I had a chop saw and drill press, trying to cut and drill a large C-clamp by hand is going to be fun......

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