78 GS1000 Rebuild ?'s

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  • Gutter

    #16
    Those are awesome! Eventually I would like to get something like those, but I want to wait until I "build" my fairing to make sure the lights clear the edges.

    As an FYI, I scored the headlight, bucket, and ears (if I can use em) AND a ratty seat for $35. I don't care that the seat is ratty, I have a nice "tour" seat, but I want something I can customize, so this will work perfect.

    I ordered the o-rings from the suggested cyclerings site. I am going to order the gaskets.

    Another question, has anyone had success "coating" a gas tank? Mine has minimal rust inside, but I will have it all apart and thought about doing this or the nuts and bolts trick. Thoughts?

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    • Guest

      #17
      Use the POR-15 stuff. If you prep the tank right, it works great. Fix any dents first.

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      • Gutter

        #18
        Great info. Will do. I will take and post some pics of my "before" and after and some along the way. The bike is in pretty decent shape for almost 30 years old, but yours is BEYOND nice Bruce. Kudos to a job well done man, I can see that you spent alot of money on Elbow Grease....haha.

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        • Big T
          Forum LongTimer
          Past Site Supporter
          Super Site Supporter
          • Mar 2005
          • 12392
          • West Slope, OR

          #19
          The chrome fender can be painted. Just scuff it up some with 220 grit sandpaper and rattlecan it from there. You bike is black, right?


          On the tank recoat, it's prep, prep some more, then coat. Take your time getting it ready

          Overall, just about anything can be done to the 1000s and someone out there has done it.
          1978 GS 1000 (since new)
          1979 GS 1000 (The Fridge, superbike replica project)
          1978 GS 1000 (parts)
          1981 GS 850 (anyone want a project?)
          1981 GPZ 550 (backroad screamer)
          1970 450 Mk IIID (THUMP!)
          2007 DRz 400S
          1999 ATK 490ES
          1994 DR 350SES

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          • Gutter

            #20
            Thanks Big T.

            My bike is actually maroon. Yeah I think I might try painting the fender at least for a temporary solution. I suspect the bike may have been repainted, at least the tank anyway, and someone may have gotten maroon plastics to go with it.

            I have been throwing around the idea of painting the bike since I will have it all apart. I may go with the classic black with white and red decals. OR baby blue with white...undecided.

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            • Guest

              #21
              Originally posted by Gutter
              Great info. Will do. I will take and post some pics of my "before" and after and some along the way. The bike is in pretty decent shape for almost 30 years old, but yours is BEYOND nice Bruce. Kudos to a job well done man, I can see that you spent alot of money on Elbow Grease....haha.
              Thanks, Gutter. It was a labor of love. :-D

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              • tkent02
                Forum LongTimer
                Past Site Supporter
                • Jan 2006
                • 35571
                • Near South Park

                #22
                Don't coat the tank unless it is leaking or it is going to sit with bad gas in it, bare metal is fine in a tank. A little surface rust inside is not a problem once you remove it.
                http://img.photobucket.com/albums/v5...tatesMap-1.jpg

                Life is too short to ride an L.

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