exhaust stud missing. bad?

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  • NelanCustoms

    #1

    exhaust stud missing. bad?

    i noticed one of the exhaust studs is missing on my headers? easy to replace? would this cause any problems?
  • gaillarry

    #2
    The exhaust pipe where the stud is missing may leak as it may not be fully seating into the engine block.

    Easy to replace, just get a new bolt, and use anti-sieze, but....check the previous bolt isn't broken off in the engine block, a common problem.

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    • NelanCustoms

      #3
      time to get out the snap-on reversable drill bits

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      • BlackStar

        #4
        Uh-Oh. I guess I was real lucky on mine. I thought sure they would be seized.

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        • beergood

          #5
          Careful trying to back out a bit with one of those hardened removal tools. They can shatter, and then you're screwed.

          I know because I have a chunk of one firmly wedged into a broken stud on my #2 cylinder. I did it at the beginning of the season. Do you know what I was thinking right before I broke it? I was thinking "I should probably stop before this breaks in there".

          Oh well. I bolted on that pipe with one bolt, and it has worked fine. I was telling a buddy who also has a 750 about it, and he said he thought I would probably be okay. The next time I saw him he told me he was checking out his manifolds after our conversation and noticed that he had a broken stud. He had no idea when it had happened, but he bets that he has ridden at least one season that way.

          You could potentially run into a problem with an exhaust leak, but I doubt it would be too severe.

          This is all assuming that you can't get the bolt out. There are a couple options to try, which you should be able to find by doing a quick search.

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          • beergood

            #6
            Crap, I just re-read your first post, and noticed that you said it was missing, and not broken. I guess I was just wrapped up in my own story telling.

            Just go to your local autoparts store and buy a new stud. They should have metric ones for under $2 a piece. I replaced most of mine.

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            • BlackStar

              #7
              OOps I assumed that since he was getting the drill bits out that he found it was broken. Maybe I jumped the gun.

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              • Guest

                #8
                If it ain't broke. Fix it :-D

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                • salty_monk
                  Forum LongTimer
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                  • Oct 2006
                  • 14001
                  • London, UK to Redondo Beach, California

                  #9
                  Mine has bolts not studs....

                  Dan
                  1980 GS1000G - Sold
                  1978 GS1000E - Finished!
                  1980 GS550E - Fixed & given to a friend
                  1983 GS750ES Special - Sold
                  2009 KLR 650 - Sold - gone to TX!
                  1982 GS1100G - Rebuilt and finished. - Sold
                  2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

                  www.parasiticsanalytics.com

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                  • beergood

                    #10
                    Mine originally had bolts (which is what is sheared off on mine), but I replaced them with studs. I personally like the studs because it is easier to line things up.

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