Help O Sage Ones, Rounded Bolt Removal

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  • marvinsc
    Forum LongTimer
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    • Apr 2005
    • 15396
    • Murray Kentucky

    #1

    Help O Sage Ones, Rounded Bolt Removal

    As I'm sure many of You know I picked up a 1991 GSX1100G in November, Naked Bike. I have since added a National Cycle Street Sceen and Today set about to install Case Guards. They aren't a Perfect fit as they are for a Bandit 650 but they are a Close fit. I got the Right side on per instructions provided by a Guy on the "G" Man site, here is a picture.


    As You can see, the top front bolt for the caseguard replaced the top motor mount bolt. The problem is the Motor mount bolt on the Left side started rounding off. I went and Bought a New 14mm 6 point socket but No luck. Any tricks or Voodoo to get it out? I won't be re using it so No concern about ruining it. Thanks in advance for any insight.
    sigpic2002 KLR650 Ugly but fun!
    2001 KLR650 too pretty to get dirty

    Life is a balancing act, enjoy every day, "later" will come sooner than you think. Denying yourself joy now betting you will have health and money to enjoy life later is a bad bet.

    Where I've been Riding


  • Nessism
    Forum LongTimer
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    • Mar 2006
    • 35788
    • Torrance, CA

    #2
    Only comment is to say that removing nuts off the screw is easier than trying to turn the screw while holding the nut stationary. Not sure this is significant but can't think of anything else.

    Good luck.
    Ed

    To measure is to know.

    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

    KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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    • marvinsc
      Forum LongTimer
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      • Apr 2005
      • 15396
      • Murray Kentucky

      #3
      No room to get to the Nuts with a Wrench, All I could do is Lock Long nosed vice grips on to keep them from turning.:?
      sigpic2002 KLR650 Ugly but fun!
      2001 KLR650 too pretty to get dirty

      Life is a balancing act, enjoy every day, "later" will come sooner than you think. Denying yourself joy now betting you will have health and money to enjoy life later is a bad bet.

      Where I've been Riding


      Comment

      • uudfourty

        #4
        high.
        explosives.

        Comment

        • catbed

          #5
          sears has a bolt remover. its like a socket wrench but has chompers on it.

          Comment

          • marvinsc
            Forum LongTimer
            GSResource Superstar
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            • Apr 2005
            • 15396
            • Murray Kentucky

            #6
            I'll Check into that, Thanks
            sigpic2002 KLR650 Ugly but fun!
            2001 KLR650 too pretty to get dirty

            Life is a balancing act, enjoy every day, "later" will come sooner than you think. Denying yourself joy now betting you will have health and money to enjoy life later is a bad bet.

            Where I've been Riding


            Comment

            • Guest

              #7
              Check this out:



              I bought a small set at Menards, about $20, haven't needed to use it yet.

              Comment

              • Mark M

                #8
                Two words - Pipe Wrench. It will bite on anything and the harder you turn, the harder it bites.

                Mark

                Comment

                • catbed

                  #9
                  themess has it right. thats what i was talking about.

                  Comment

                  • marvinsc
                    Forum LongTimer
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                    • Apr 2005
                    • 15396
                    • Murray Kentucky

                    #10
                    Originally posted by Mark M
                    Two words - Pipe Wrench. It will bite on anything and the harder you turn, the harder it bites.

                    Mark
                    No way to get a pipe wrench on it.
                    sigpic2002 KLR650 Ugly but fun!
                    2001 KLR650 too pretty to get dirty

                    Life is a balancing act, enjoy every day, "later" will come sooner than you think. Denying yourself joy now betting you will have health and money to enjoy life later is a bad bet.

                    Where I've been Riding


                    Comment

                    • Guest

                      #11
                      use a 12 point socket, preferably 1 that is a size too small or a fractional one, put it on the bolt using an extension and a hammer, the smallest socket you can hammer on.....you know the rest...

                      Comment

                      • marvinsc
                        Forum LongTimer
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                        • Apr 2005
                        • 15396
                        • Murray Kentucky

                        #12
                        Originally posted by derwood
                        use a 12 point socket, preferably 1 that is a size too small or a fractional one, put it on the bolt using an extension and a hammer, the smallest socket you can hammer on.....you know the rest...
                        You mean the Cussing and Throwing stuff, Right?8-[
                        sigpic2002 KLR650 Ugly but fun!
                        2001 KLR650 too pretty to get dirty

                        Life is a balancing act, enjoy every day, "later" will come sooner than you think. Denying yourself joy now betting you will have health and money to enjoy life later is a bad bet.

                        Where I've been Riding


                        Comment

                        • PAULYBOY

                          #13
                          derwoods got a point (or 12) nyuk nyuk. other option is to find one of the newer sockets that contact the "flats" and not the edges of all 6 sides of the offending bolt.

                          Comment

                          • Guest

                            #14
                            I'm burning a sage bush and asking the rain gods. Get back to ya!

                            Comment

                            • Zooks

                              #15
                              If you have an old socket and access to a mig welder you can weld the socket to the bolt. Just slip it on (or hammer it on as the case may be) and then blast a big spot of weld down the centre of the socket. The heating (and subsequent cooling) action helps to loosen the bolt as well. Once it cools it should come straight out.

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