Electrolosis (sp) Rust cleaning on a tank?

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  • TheCafeKid
    • Mar 2026

    #1

    Electrolosis (sp) Rust cleaning on a tank?

    I had a link that another forum member gave me, but i dunno wtf i did with it. Anyone have any good info on this? I have the basic jist, just wanted some pointers or tips? Got a couple of tanks to give it a shot on. Has anyone tried it? Did it work for you? etc etc

    Thanks in advance!

    TCK
  • BassCliff

    #2
    Found it!

    Mr. TCK,

    This should get you started.



    Thank you for your indulgence,

    BassCliff

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    • TheCafeKid

      #3
      BassCliff thanks much! I do beleive i will set this plan in motion tomorrow. seems simple enough.

      Comment

      • ccoale

        #4
        Originally posted by TheCafeKid
        BassCliff thanks much! I do beleive i will set this plan in motion tomorrow. seems simple enough.
        Just one bit of advise. I tried this method on a very rusty tank. Where the sacrificial annode was, it did great. I ended up cutting the bottom off of the tanks and there was just too much rust to even had hope that it would work. If your tank has a light film of rust, it should work fine. I have derusted several loose parts in a bucket and it worked great. Even on chrome pieces this method works well. You just need a little time and patience.....cc

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        • TheCafeKid

          #5
          Thanks CC, Yeah most of these tanks are just the light film of powdery rust. Frankly, i ran the one all last summer with an inline filter in it with no problems. But its a risk id rather not take if i can help it. Ive read nothing but horror stories of tank liners, especially if you dont do it perfectly, and i dont trust myself to do it perfectly. I think it would be easier to have to use the electrolosis method once a year if necessary rather than deal with a bad Por or Kreem job.

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          • Jbeaber

            #6
            I had great success with Por-15 and wrote up a step-by-step on the forum. It wasn't hard. Just had to have patience, a bit of time for labor and some good duct tape....
            Last edited by Guest; 02-25-2008, 05:47 PM.

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            • Big T
              Forum LongTimer
              Past Site Supporter
              Super Site Supporter
              • Mar 2005
              • 12415
              • West Slope, OR

              #7
              Originally posted by TheCafeKid
              Thanks CC, Yeah most of these tanks are just the light film of powdery rust. Frankly, i ran the one all last summer with an inline filter in it with no problems. But its a risk id rather not take if i can help it. Ive read nothing but horror stories of tank liners, especially if you dont do it perfectly, and i dont trust myself to do it perfectly. I think it would be easier to have to use the electrolosis method once a year if necessary rather than deal with a bad Por or Kreem job.
              I think if you did a good electrolysis job, then did the prep and lined the tank it would last forever. Tank lining horror stories result from a lack of prep. All 3 of my linerd tanks are fine after 20 years
              1978 GS 1000 (since new)
              1979 GS 1000 (The Fridge, superbike replica project)
              1978 GS 1000 (parts)
              1981 GS 850 (anyone want a project?)
              1981 GPZ 550 (backroad screamer)
              1970 450 Mk IIID (THUMP!)
              2007 DRz 400S
              1999 ATK 490ES
              1994 DR 350SES

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              • basic

                #8
                i think i'm going to give this a shot in my VERY rusty tank. I'm going to let it go for a few days at 2amps and then check results. Hopefully I'll be able to post good findings. in the meantime, some before pics -

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                going to try out the caswell inc epoxy system and see how well it works - http://www.caswellplating.com/aids/epoxygas.htm

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