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    Valve clearance Ugh

    Ok so a few things here:

    1. I ordered a valve feeler gauge kit from Snap-on at the advice of someone here, but only two sizes are somewhat applicable - .0275 or so, and .07 or so. Probably should get a better set huh? Any recommendations?

    2. All my shims won't allow the 0.0275 feeler gauge in. Am I doing something wrong? I'm using the gauge with the lobes pointing "up"

    3. I rotated the engine with no shims in, didn't read that it was a bad idea til just now. How bad is that mistake?

    #2
    Originally posted by Erich Z View Post
    Ok so a few things here:

    1. I ordered a valve feeler gauge kit from Snap-on at the advice of someone here, but only two sizes are somewhat applicable - .0275 or so, and .07 or so. Probably should get a better set huh? Any recommendations?

    2. All my shims won't allow the 0.0275 feeler gauge in. Am I doing something wrong? I'm using the gauge with the lobes pointing "up"

    3. I rotated the engine with no shims in, didn't read that it was a bad idea til just now. How bad is that mistake?
    Most people on here (including me) seem to use one that only goes to .04. If .04 won't fit (if .03 to .08 is spec) I change the shim. Too loose is better than too tight. Too loose might be a tad noisy. Too tight will burn your valve. If .0275 won't fit, it needs to be changed. It wouldn't be THAT unusual for all to be out of spec. 6 of mine were the first time I adjusted them. For all you know the PO never even did it once. That being said if they are the flat blades make sure you don't have two stuck together, easy to do.

    Comment


      #3
      I have not looked at the Snap-On catalog, but isn't FOUR decimal places for feeler gauges a bit extreme?
      I have seen that with some of the smallest inch feelers, but not metric.

      One other question to ask...that .0275...is that inches or millimeters?
      If that is inches, that is way too big, and should never fit. (A .00275 would be near max, but it has to have that extra zero.)
      If it is millimeters, that is just below minimum clearance, and you will need to change all your shims.

      The same question would go for the .07.
      If that is inches, you had better hope it won't fit.
      If that is millimeters, it is near the maximum clearance of .08.


      Not sure if the 450 engine requires the lobes in any special position, but my guess would be that as long as the lobe is pointing somewhat away from the valve, it should be OK.

      Rotating the engine without shims risks scratching the cams. Get shims in there quickly, even if they are the wrong sizes, so you don't scratch them any more. Inspect the edges of the lobes to see if anythng has flaked off where it hit the edges of the buckets. If you don't see anything wrong, you may have gotten lucky.

      .
      sigpic
      mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
      hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
      #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
      #2 son: 1980 GS1000G
      Family Portrait
      Siblings and Spouses
      Mom's first ride
      Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
      (Click on my username in the upper-left corner for e-mail info.)

      Comment


        #4
        I'm putting together a 450. When you get it sorted I'll be picking your brain.
        1983 GS 1100E w/ 1230 kit, .340 lift Web Cams, Ape heavy duty valve springs, 83 1100 head with 1.5mm oversized SS intake valves, 1150 crank, Vance and Hines 1150 SuperHub, Star Racing high volume oil pump gears, 36mm carebs Dynojet stage 3 jet kit, Posplayr's SSPB, Progressive rear shocks and fork springs, Dyna 2000, Dynatek green coils and Vance & Hines 4-1 exhaust.
        1985 GS1150ES stock with 85 Red E bodywork.

        Comment


          #5
          Originally posted by chef1366 View Post
          I'm putting together a 450.
          Joining the circus?
          Ed

          To measure is to know.

          Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

          Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

          Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

          KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

          Comment


            #6
            Try apples to apples

            Hi Mr. Eric Z,

            In order to avoid any confusion, I bought a metric feeler gauge set. It starts at .04mm and goes up in .01mm increments (.04mm, .05mm, .06mm, etc.). Keep your SAE gauge far away from your metric bike. I don't even like thinking about .001 inches to .003 inches as the clearance values. I'd much rather use .03mm to .08mm. I know my set goes down to only .04mm, but if that doesn't fit then the shim is getting changed anyway. I got mine at the local Pep Boys auto store for $5.

            As you have found out, it's not a good idea to turn your motor with the shims out (could damage your cam lobes and leave metal shavings in the top of your motor). Check a clearance, pull out that shim, check the shim size, put it back in, check the next one, etc, until you are done. Then you will know what clearances you have and what size shims you have. Then you can juggle a few between valves and end up buying only one or two to take care of the valves that need the smallest size shims. The clearances tend to tighten up over time.

            Hopefully one of the 450 guys will verify this, but I think you should point the lobes up when measuring. You've only got 4 valves there. Keep us informed.

            Thank you for your indulgence,

            BassCliff

            Comment


              #7
              Originally posted by BassCliff View Post
              but I think you should point the lobes up when measuring.
              What has me curious is...which way is "up"?

              Do you mean "up" as in away from the valve or "up" as in pointing toward the ceiling?

              .
              sigpic
              mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
              hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
              #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
              #2 son: 1980 GS1000G
              Family Portrait
              Siblings and Spouses
              Mom's first ride
              Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
              (Click on my username in the upper-left corner for e-mail info.)

              Comment


                #8
                I am pointing them away from the valve, basically.

                I really think all the tutorials here ought to mention that you shouldn't rotate the engine with no shims in it. I read them many times and saw no mention of that, and saw mention of exchanging shims from valves so thought it was fine. Took some digging here to find out I was wrong.

                It may seem like common sense to some of you, but to someone like me who has never messed with any of this before, well, we need to be guided rather specifically.

                Comment


                  #9
                  Originally posted by Nessism View Post
                  Joining the circus?
                  Uh yeah. If they will have me.
                  1983 GS 1100E w/ 1230 kit, .340 lift Web Cams, Ape heavy duty valve springs, 83 1100 head with 1.5mm oversized SS intake valves, 1150 crank, Vance and Hines 1150 SuperHub, Star Racing high volume oil pump gears, 36mm carebs Dynojet stage 3 jet kit, Posplayr's SSPB, Progressive rear shocks and fork springs, Dyna 2000, Dynatek green coils and Vance & Hines 4-1 exhaust.
                  1985 GS1150ES stock with 85 Red E bodywork.

                  Comment

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