Valve adjustment tool

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  • Mercaholic
    • Feb 2026

    #1

    Valve adjustment tool

    For the '82/83 GS1100's there was a special tool to use to adjust the tappet gaps.

    Does anyone have the spec for that tool to order from Suzuki?

    thanks
  • Steve
    GS Whisperer
    • Jun 2005
    • 35925
    • southwest oHIo

    #2
    You can order the tool or you can do what several of us have done with success. Use a folded zip-tie. The procedure is written up on BassCliff's website.
    Zip-tie method

    One tip that is not yet mentioned in the pictorial is to wrap some electrical tape around the folded zip-tie, just above the 45-degree bend. In the event of unforseeable circumstances (like the tip gets cut by the valve), this helps keep the pieces together.

    .
    sigpic
    mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
    hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
    #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
    #2 son: 1980 GS1000G
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    Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
    (Click on my username in the upper-left corner for e-mail info.)

    Comment

    • BassCliff

      #3
      Hi Mr. Mercaholic,

      Forgive my ignorance. Do you need the 8-valve tool or the 16-valve tools?

      8-valve tool:


      Click the picture to go to Z1 website. Many folks have made their own 16-valve tool. Visit my website for Mr. basic's very informative guide.


      Thank you for your indulgence,

      BassCliff
      Last edited by Guest; 06-13-2008, 11:59 AM.

      Comment

      • Mercaholic

        #4
        I should have mentioned that it is the 16 valve motor I'm dealing with

        thanks for asking

        Comment

        • Hap Call

          #5
          Suzuki part number - Tappet adjust driver - 09917-14910

          $6.14 at Alpha Sports http://www.alpha-sports.com/suzuki_parts.htm

          $4.23 at Ron Ayers http://www.ronayers.com/

          $4.57 at Bike Bandit http://www.bikebandit.com/search-pro...sc=8&br=suzuki



          Hap

          Comment

          • stiksave

            #6
            The Suzuki part # is 09917-14920.

            Stiksave

            Comment

            • chuckycheese
              Forum Sage
              Charter Member
              Past Site Supporter
              • May 2002
              • 3869
              • The Gulf Coast of south Florida in the winter and northern Nevada in the summer

              #7
              Tappet

              Originally posted by stiksave
              The Suzuki part # is 09917-14920.

              Stiksave
              The one I bought was 09917-14910 (as mentioned by Hap) but the one you've listed is probably the same thing...(since the price is the same).
              1980 GS1100E....Number 15!

              Comment

              • tkent02
                Forum LongTimer
                Past Site Supporter
                • Jan 2006
                • 35571
                • Near South Park

                #8
                Or you can make one out of a wood screw and a piece of dowel.
                http://img.photobucket.com/albums/v5...tatesMap-1.jpg

                Life is too short to ride an L.

                Comment

                • Guest

                  #9
                  I have one for my GS...chopped off a portion of an old screwdriver, and it takes a No.1 or 2 square head wood screw to fit the adjuster (if you have a 16v TSCC motor, that is. Just drill a small pilot hoe the old screw driver hadle, and then drill the screw in place. VOILA...a $0.50 valve adjuster tool!

                  Comment

                  • cranemonkey

                    #10
                    Tappet tool

                    Buy the tool--I don't care what anyone says about how great the Ziptie method is--once you use the right tool for the job, nothing else comes close. You will get lots of use out of the purchased tool and it will pay for itself the one time you drop something in the engine!

                    Comment

                    • Killer2600

                      #11
                      Originally posted by Hap Call
                      Suzuki part number - Tappet adjust driver - 09917-14910

                      $6.14 at Alpha Sports http://www.alpha-sports.com/suzuki_parts.htm

                      $4.23 at Ron Ayers http://www.ronayers.com/

                      $4.57 at Bike Bandit http://www.bikebandit.com/search-pro...sc=8&br=suzuki



                      Hap
                      Bah, ordering it wasn't worth it in my case. I got mine at the local suzuki dealer for $4.57.

                      Comment

                      • TheCafeKid

                        #12
                        Originally posted by cranemonkey
                        Buy the tool--I don't care what anyone says about how great the Ziptie method is--once you use the right tool for the job, nothing else comes close. You will get lots of use out of the purchased tool and it will pay for itself the one time you drop something in the engine!
                        This is for the 16v bike. Completely different set up from the 8v...the 8v tool will do him NO good...lol. However, I do believe Z1 sells the tool required to adjust on the 16vs as well. I have not done a 16v adjustment yet, but will be doing TWO in the near future, so I will learn quickly what works and what doesnt...lol

                        Comment

                        • Guest

                          #13
                          A nine mm wrench and a small pair of pliers.

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