How to remove an oil cooler - help!

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  • Guest

    #1

    How to remove an oil cooler - help!

    My new project GS850GLZ came with an oil cooler that I want to remove. It's connected to two ports that come from the backside of the engine, under the cam chain tensioner - the oil pressure switch is there as well.

    I've attached a pic to show it.

    I want to remove the cooler, but what stock part (or adapter) is supposed to be there when the oil ports are not?? I can't seem to find this part on any OEM parts fiche. Does anyone have a picture of what I need? Or what I search for on e-bay??

    Is there some internal plumbling that needs to be undone?

    As a stop-gap measure, can i just plug the current two ports until I find the correct stock part to replace the cooler ports?

    Thanks
  • Guest

    #2
    Originally posted by hikermikem
    I want to remove the cooler, but what stock part (or adapter) is supposed to be there when the oil ports are not?? I can't seem to find this part on any OEM parts fiche. Does anyone have a picture of what I need? Or what I search for on e-bay??
    Is this the part I need?

    Comment

    • Guest

      #3
      Yes, that's the part you need. Or you could run a short piece of tubing to connect the two ports together.

      Comment

      • 80GS750

        #4
        hiker:

        your correct.... that plate you found is the stock piece..

        if you take off your aftermarket plate and oil cooler, they will sell for a pretty penny her on the forum, since a new adapter plate is about a hundred bucks....

        Comment

        • Guest

          #5
          I'll take both!

          Comment

          • Guest

            #6
            Thanks, is it as simple as unbolting the old adapter plate & replacing it with the stock part? Is there any internal connection under the switch plate?

            Comment

            • Guest

              #7
              It's a straight swap.

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              • Guest

                #8
                Originally posted by chef1366
                I'll take both!
                Bill, I don't want to sell them - I just want to remove the cooler for now.

                Would you know if those stock switch plates are standard between the years - i can buy one for a '80 GS850G, mine is a '82 GS850GL. Both are 8 valve engines.

                Comment

                • Guest

                  #9
                  The only difference I know of is that some had a temp sensor. Get a new o-ring if you do get one.

                  Comment

                  • Guest

                    #10
                    Originally posted by chef1366
                    Get a new o-ring if you do get one.
                    Well... since I couldn't find that part on any OEM parts fiche (like Flatout or Motogrid), where does one find that o-ring?

                    Thanks for all the help !!

                    Comment

                    • Guest

                      #11



                      Part numbers 41 (16445-45000) and 42 (16448-45000). When trying to find these on a parts fisch, look under "crankcase"

                      Comment

                      • burningdead

                        #12
                        Originally posted by chef1366
                        I'll take both!
                        Ahhh! You beat me to it, Chef.. I've been on the lookout for an adapter cheap. For assisting with an 883->1200 conversion on my buddy's bike, I was given what appears to be a 1970s, brand-spanking-new oil cooler kit for a Yamaha 650. Instruction sheet is labeled "Installation Instructions for Super Chrome kit #75267" and includes a Hayden cooler & installation hardware.

                        - chris

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                        • Guest

                          #13
                          Originally posted by renobruce
                          Part numbers 41 (16445-45000) and 42 (16448-45000). When trying to find these on a parts fisch, look under "crankcase"
                          Thanks Bruce

                          Comment

                          • doctorgonzo

                            #14
                            Hell, where do I find an adapter plate even NOT cheap. I have an 1150 cooler on the way from a member.

                            Comment

                            • Guest

                              #15
                              Originally posted by doctorgonzo
                              Hell, where do I find an adapter plate even NOT cheap. I have an 1150 cooler on the way from a member.
                              PM Terry. He's a member from Australia. He makes a nice adapter out of aluminum.

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