Pilot Jet plug

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  • Larry D
    Forum Sage
    Past Site Supporter
    • Jul 2008
    • 4926
    • Indianapolis,IN

    #1

    Pilot Jet plug

    I've taken apart and cleaned two of the four Mikuni BS32SS carbs from my 81 GS750L. On both the rubber plug is missing on the pilot jet......can I just fit a homemade rubber stopper in there? Do they perform another function other than protecting the pilot jet?
    Larry D
    1980 GS450S
    1981 GS450S
    2003 Heritage Softtail
  • chuckycheese
    Forum Sage
    Charter Member
    Past Site Supporter
    • May 2002
    • 3869
    • The Gulf Coast of south Florida in the winter and northern Nevada in the summer

    #2
    Plug

    Sure, you could make one but be sure it's the same thickness so that it will be 'locked' in place when you put on your float bowl. A while back, someone (maybe Keith Krause??) explained what function it serves but I don't remember what it is. I'm sure someone else will come along with the answer.
    1980 GS1100E....Number 15!

    Comment

    • SqDancerLynn1

      #3
      They are still available like $2.50 each just buy 4 of them.Part of the mfg process Needs to be sealed so that the carb gets fuel from the jet only
      Last edited by Guest; 07-16-2008, 02:02 PM.

      Comment

      • maro

        #4
        I would try and buy new ones. I have had my carbs off twice this season because of deteriorated plugs clogging the pilot jet. Not only do they protect the pilot jet, but they allow a designated amount of air to be pulled from that side of the pilot jet.

        Comment

        • Larry D
          Forum Sage
          Past Site Supporter
          • Jul 2008
          • 4926
          • Indianapolis,IN

          #5
          I really need to remember to SEARCH these posts before I ask a question !! There's a ton of info about this. Off to the Suzuki dealership to get 4 new ones.
          Larry D
          1980 GS450S
          1981 GS450S
          2003 Heritage Softtail

          Comment

          • BrianMcDonald

            #6
            In case you were wondering...

            Here's what 8 years in gasoline plus a hit or two of spray carb cleaner does to one of these plugs that was stuck up in that passage:



            Basically - the plugs on all four bowls were stuck up in the passages and fought coming out. This one fought so hard I decided to test that whole "carb cleaner eats rubber" idea. It apparently likes gasoline soaked rubber a lot.

            (Yes, there are all new rings and plugs in those carbs now. )

            Comment

            • chuckycheese
              Forum Sage
              Charter Member
              Past Site Supporter
              • May 2002
              • 3869
              • The Gulf Coast of south Florida in the winter and northern Nevada in the summer

              #7
              Originally posted by Larry D
              I really need to remember to SEARCH these posts before I ask a question !! There's a ton of info about this. Off to the Suzuki dealership to get 4 new ones.
              I'd call on the phone first.....there's zero chance that my crummy dealer would have them in stock and I'll bet that's the case, these days, with most of them.
              1980 GS1100E....Number 15!

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