repacking mufflers??

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  • scottsgs

    #1

    repacking mufflers??

    Hi all,

    Has anyone out there repacked their muffler? I have a V&H megaphone on my GS850G, and I guess I am just too cheap to buy another pre-wrapped one.

    Thanks
    Scott
  • Steve
    GS Whisperer
    • Jun 2005
    • 35925
    • southwest oHIo

    #2
    Yes.

    Is there not a bolt or other retainer that can be removed to allow you to re-wrap your baffle?

    .
    sigpic
    mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
    hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
    #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
    #2 son: 1980 GS1000G
    Family Portrait
    Siblings and Spouses
    Mom's first ride
    Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
    (Click on my username in the upper-left corner for e-mail info.)

    Comment

    • KiwiGS

      #3
      I made my own muffler and packed it.
      Does the center come out of a V&H muffler? If it does then your in business.
      I used steel wool packed against the perf tube, Dont use the stuff with soap in it. Packed it nice and tight. Use cling film to hold it in place so that it is easier to push the perf tube with packiing into the pipe.
      The first time it starts it will smell abit yucky untill the cling film melts.
      Cheers

      Comment

      • Larry D
        Forum Sage
        Past Site Supporter
        • Jul 2008
        • 4926
        • Indianapolis,IN

        #4
        Here Ya go

        Read this.

        Larry D
        1980 GS450S
        1981 GS450S
        2003 Heritage Softtail

        Comment

        • Steve
          GS Whisperer
          • Jun 2005
          • 35925
          • southwest oHIo

          #5
          That's what I just did for my son's 850. Couldn't find #4, though, so I used #3.

          .
          sigpic
          mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
          hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
          #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
          #2 son: 1980 GS1000G
          Family Portrait
          Siblings and Spouses
          Mom's first ride
          Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
          (Click on my username in the upper-left corner for e-mail info.)

          Comment

          • Odinist

            #6
            Just packed mine today, #4 steel wool.


            When I took the baffles out of the pipes I just put on, I found out that they had *no* packing in them. D'oh! Explains why the were as loud as they were, haha.





            I can't believe the difference that it makes! Has a nice, subdued rumble to it now, and it doesn't make my ears bleed when I get on it. Best $3 I've spent.

            Comment

            • Larry D
              Forum Sage
              Past Site Supporter
              • Jul 2008
              • 4926
              • Indianapolis,IN

              #7
              Originally posted by Odinist
              I can't believe the difference that it makes! Has a nice, subdued rumble to it now, and it doesn't make my ears bleed when I get on it. Best $3 I've spent.
              I just love it when a plan comes together.

              Nice job!
              Larry D
              1980 GS450S
              1981 GS450S
              2003 Heritage Softtail

              Comment

              • Zooks

                #8
                As kids we used to make baffles for the mufflers on our dirtbikes using steel wool stuffed into an old beans tin that was punched with heaps of holes. We made them easily removable so we could take them out for 'full noise'.

                If you use 'stainless' steel wool it will last a lot longer.
                Last edited by Guest; 08-30-2008, 09:00 PM.

                Comment

                • Odinist

                  #9
                  Originally posted by Zooks
                  As kids we used to make baffles for the mufflers on our dirtbikes using steel wool stuffed into an old beans tin that was punched with heaps of holes. We made them easily removable so we could take them out for 'full noise'.

                  Staying true to your Mad Max roots, I see. =)

                  Comment

                  • Zooks

                    #10
                    Originally posted by Odinist
                    Staying true to your Mad Max roots, I see. =)



                    Yeah baby!

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