Front master cylinder rebuild.

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  • asetech

    #1

    Front master cylinder rebuild.

    I just got my front master cylinder rebuild kit. Do you guys run a hone through the cylinder or just replace the piston? Any tips or tricks?
  • rapidray
    Forum Guru
    GSResource Superstar
    • Oct 2006
    • 8195
    • So Cal

    #2
    You need to hone the master & CLEAN everything afterward! You can't get the master TOO clean before reassembly! When you start to reassemble, lube the piston seals with brake fluid. Ray.

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    • Nessism
      Forum LongTimer
      GSResource Superstar
      Past Site Supporter
      Super Site Supporter
      • Mar 2006
      • 35790
      • Torrance, CA

      #3
      I disagree with Ray, no hone. Honing was common in the days of cast iron masters and wheel cylinders which would accumulate rust. Aluminum masters will be damaged by honing.

      Just clean the master really well and look for pits in the metal inside the bore. As long as the metal looks good, install the new piston parts and you are done.
      Ed

      To measure is to know.

      Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

      Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

      Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

      KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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      • asetech

        #4
        I have honed many iron masters. but have always been told to stay away from aluminum. thanks for confirming that.

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