my choke cable is too short

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  • jed.only

    #1

    my choke cable is too short

    haha, i know what you're thinking.... that's what she said, right?

    but seriously, i had this bike given to me and its been neglected/chopped up/rigged and im trying to get it back together and road worthy.

    my question comes with a picture:


    this is with the choke cable fully seated up on the triple, and the gang lever pulled as far up as i think it goes (choke travel is ~1/16", gang travel is ~1/2", right?) and its no where near fitting. the end of the cable should pull past the round guy in the pic, slide in, and engage. mine doesnt even come close.



    it wouldnt surprise me if this motor wasnt factory, but i leave it here to be dissected. why oh why doesnt my choke cable go where it is supposed to? i followed the routing (although peculiar, from what ive read/seen its correct) and even tested to see if there was a hangup in the cable, but it worked fine both ways.

    so there it is, gentlemen. help the kid out.
    Last edited by Guest; 12-27-2008, 05:05 PM.
  • rphillips
    Forum Guru
    Past Site Supporter
    Super Site Supporter
    • Jun 2005
    • 7612
    • Norene TN

    #2
    Hard to tell for sure, from 2 pics, but I would guess wrong cable
    1983 GS1100E, 1983 CB1100F, 1991 GSX1100G, 1996 Kaw. ZL600 Eliminator, 1999 Bandit 1200S, 2005 Bandit 1200S, 2000 Kaw. ZRX 1100

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    • jed.only

      #3
      i think you're right. it wouldnt surprise me if the carb rack had been replaced with something other than stock.


      does the linkage look right? i dont have anything to base it off of, but my first guess was that it was the wrong cable.

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      • SqDancerLynn1

        #4
        I would bet the end that goes thru the frame is broken, limiting travel

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        • Nessism
          Forum LongTimer
          GSResource Superstar
          Past Site Supporter
          Super Site Supporter
          • Mar 2006
          • 35788
          • Torrance, CA

          #5
          Linkage looks different from what I've seen on my VM29 carbs and VM22 550 carbs. Not sure what's going on there.
          Last edited by Nessism; 12-28-2008, 10:59 AM.
          Ed

          To measure is to know.

          Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

          Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

          Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

          KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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          • SqDancerLynn1

            #6
            Looks just like my 79GS850 linkage

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            • jed.only

              #7
              Originally posted by SqDancerLynn1
              I would bet the end that goes thru the frame is broken, limiting travel

              elaborate, please

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              • Guest

                #8
                That's what she said.

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                • SqDancerLynn1

                  #9
                  Their is a 6-8" hard plastic piece (part of the cable)that goes thru the steering head. Unscrew it from the frame to remove it & examine it.If it is broken it could be jammed making the outer part of the cable seem longer, making the inner cable too short

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                  • jed.only

                    #10
                    Originally posted by SqDancerLynn1
                    Their is a 6-8" hard plastic piece (part of the cable)that goes thru the steering head. Unscrew it from the frame to remove it & examine it.If it is broken it could be jammed making the outer part of the cable seem longer, making the inner cable too short


                    ah, and i assume if its broken i have to replace it.

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                    • blowerbike
                      Forum Guru
                      GSResource Superstar
                      • Aug 2008
                      • 7057
                      • Ohio Closer to KY Than Cleveland

                      #11
                      maybe its a choke cable for a later model with CV carbs...
                      center pull through the triple clamp stem, right?

                      Comment

                      • jed.only

                        #12
                        Originally posted by blowerbike
                        maybe its a choke cable for a later model with CV carbs...
                        center pull through the triple clamp stem, right?


                        yes sir, pulls thru triple. ill dissect it tomorrow.

                        Comment

                        • Guest

                          #13
                          Here's another idea. Check your throttle grip. I have seen people put the end of the cable in the wrong hole in the grip. There will be 2 possible grooves for the cable, you need to make sure you're using the right one.

                          Paul

                          Comment

                          • jed.only

                            #14
                            Originally posted by nastyjones
                            Here's another idea. Check your throttle grip. I have seen people put the end of the cable in the wrong hole in the grip. There will be 2 possible grooves for the cable, you need to make sure you're using the right one.

                            Paul


                            understood, but what does that have to do with the choke cable?

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