Master Cylinder piston won't come out.

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  • Guest

    #31
    Originally posted by Suzuki_Don
    Yeah!! Nothing like a bit of LEVERAGE, ay Bill.
    No doubt! Through a door no less. Has to be a rental.

    Comment

    • ThomasTedder

      #32
      Originally posted by chef1366
      I like your ThomasTedder engineering.
      Thanks. I was just about to give up when the idea hit me. I think I may be replacing it anyway, though.


      Will any 'ol Suzuki mc fit this bike?




      ?

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      • Nessism
        Forum LongTimer
        GSResource Superstar
        Past Site Supporter
        Super Site Supporter
        • Mar 2006
        • 35789
        • Torrance, CA

        #33
        Great work on getting the piston out.

        Hate to say this but if the bore has pitting the master is junk. The master body itself is made from cast aluminum and should not be honed in any way. The bore surface is supposed to be smooth and shiny so grinding out imperfections will damage the finish and make the bore out of round. You can get away with cleaning it up on the inside with an old, worn out piece of gray scotchbrite pad (the low grit scotchbrite pad, not a red or green pad which is coarser). Get a strong light and look down the inside to see if the bore is clean. Typically, the bore will be damaged right where that old piston was sitting...ask me how I know.
        Last edited by Nessism; 02-05-2009, 09:16 AM.
        Ed

        To measure is to know.

        Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

        Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

        Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

        KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

        Comment

        • mike-s

          #34
          Well done on getting them out.
          And might i add, "i like the way you think!"

          Comment

          • tkent02
            Forum LongTimer
            Past Site Supporter
            • Jan 2006
            • 35571
            • Near South Park

            #35
            Originally posted by ThomasTedder
            Thanks. I was just about to give up when the idea hit me. I think I may be replacing it anyway, though.


            Will any 'ol Suzuki mc fit this bike?




            ?
            Pretty much, the ones for the "Ladies" model have the reservoir at a goofy angle when installed on normal bars, some of them have different angles where the banjo bolt goes in.

            But any of them will make the brakes work.
            http://img.photobucket.com/albums/v5...tatesMap-1.jpg

            Life is too short to ride an L.

            Comment

            • ThomasTedder

              #36
              Originally posted by tkent02
              Pretty much, the ones for the "Ladies" model have the reservoir at a goofy angle when installed on normal bars, some of them have different angles where the banjo bolt goes in.

              But any of them will make the brakes work.
              What's a "Ladies" model?

              Comment

              • Guest

                #37
                He means the "L" model. Obviously he thinks they are for chicks.

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                • ThomasTedder

                  #38
                  Originally posted by chef1366
                  He means the "L" model. Obviously he thinks they are for chicks.

                  Gotcha. lol

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