vacuum / idle question troubleshooting

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  • maro
    • Feb 2026

    #1

    vacuum / idle question troubleshooting

    this is for 82 GS1100E

    Basically the bike will only idle on choke. While the choke is on and the bike is running I can rev it just fine. It dies when choke is closed. I sprayed carb cleaner in and around all boots, etc.... no surging.

    That said I'm thinking it's either:

    1. A cracked vacuum hose (the very tip where it hits the nipple looked cracked, but I still put it on snug and tight beyond the crack .) I'm going to by a 1/4 vacuum hose tonight.

    2. A clogged pilot jet ..We had the bike running a couple time after the new carbs were installed, perhaps some gunk got sucked from the tank and clogged the jet. Petcock is operating normal and should have a screen so I'm thinking no on this, but ya never know.

    3. Though my battery is charged and turning the bike over, the level is a bit low. I have distilled water ready to fill the level back up. Would this really effect the idle though?

    anymore thoughts on what it could be?

    thanks
    Last edited by Guest; 04-28-2009, 10:01 AM.
  • tkent02
    Forum LongTimer
    Past Site Supporter
    • Jan 2006
    • 35571
    • Near South Park

    #2
    I would bet on the clogged pilot jet, or a clog somewhere else in the pilot system.
    http://img.photobucket.com/albums/v5...tatesMap-1.jpg

    Life is too short to ride an L.

    Comment

    • Nessism
      Forum LongTimer
      GSResource Superstar
      Past Site Supporter
      Super Site Supporter
      • Mar 2006
      • 35788
      • Torrance, CA

      #3
      Where did these “new” carbs come from? Unless you know their history, I suggest a full tear down, soak in carb dip, and replacement of all internal O-rings. It’s very difficult to diaganosis problems unless you have a solid foundation to build from – and clean carbs are a good start.
      Ed

      To measure is to know.

      Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

      Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

      Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

      KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

      Comment

      • maro

        #4
        carbs were completely rebuilt from top to bottom from Chef. They look great and he has been wonderful about answering any and all my questions. It was a pleasure to do business with him!

        If its the pilot it could have only been clogged from the short trip the carbs ran when we put them on. But sometimes that's all it takes, I was running some old gas intitially. That's why I'm trying to weed out any other possibilites first.... before ripping into them. I have a feeling it's something ridic like a crakc in the vacuum. Would that cuase these symptoms. I'll just assume it would, trying to see what else it could be..
        Last edited by Guest; 04-28-2009, 10:34 AM.

        Comment

        • rapidray
          Forum Guru
          GSResource Superstar
          • Oct 2006
          • 8195
          • So Cal

          #5
          Have you looked at maybe the idle screw needs to be turned up? Ray.

          Comment

          • nert

            #6
            I have to back you up abit.
            Why where the carbs replaced?
            Have you set the base idle screw? The larger knurled knob between the carb bank?
            Can be just a low idle. IT will run on choke because choke adds fuel and air.

            Comment

            • maro

              #7
              Originally posted by rapidray
              Have you looked at maybe the idle screw needs to be turned up? Ray.

              I've played with the idle screw also, however, it is to no avail, meaning it doesn't seem to be effecting the idle (while the choke is on remember) one way or another.

              Question. To troubleshoot the idle screw further and from scratch, should I start with it bottomed out. That is, turned clockwise as far as It will go and then start turning it counter clockwise slowly? or vice versa?
              Last edited by Guest; 04-28-2009, 10:50 AM.

              Comment

              • Larry D
                Forum Sage
                Past Site Supporter
                • Jul 2008
                • 4926
                • Indianapolis,IN

                #8
                You need to bench sync them to set the idle knob.

                Larry D
                1980 GS450S
                1981 GS450S
                2003 Heritage Softtail

                Comment

                • maro

                  #9
                  Originally posted by Larry D
                  You need to bench sync them to set the idle knob.

                  http://members.dslextreme.com/users/...ync_notes.html

                  thanks. they were already synched though. Both bench and then mercury.

                  Comment

                  • nert

                    #10
                    More than likely Chef did a static bench sync.
                    If you hold the throttle by hand, can you turn off the choke, (after its warm) and keep the idle at around 1100?

                    Why did you do the carbs. How did it idle before?
                    Last edited by Guest; 04-28-2009, 10:59 AM.

                    Comment

                    • maro

                      #11
                      Originally posted by nert
                      More than likely Chef did a static bench sync.
                      He did, then they were synched properly once they were on.


                      Originally posted by nert
                      If you hold the throttle by hand, can you turn off the choke, (after its warm) and keep the idle at around 1100?
                      nope, it just dies

                      Comment

                      • maro

                        #12
                        Originally posted by nert

                        Why did you do the carbs.
                        I did not have a stock set on there before.

                        Comment

                        • Steve
                          GS Whisperer
                          • Jun 2005
                          • 35925
                          • southwest oHIo

                          #13
                          Originally posted by maro
                          He did, then they were synched properly once they were on.
                          You say they were synched properly on your bike?

                          If Chef synched them on his bike, they are likely close, but will not be properly synched for your bike.

                          And, you have also said that you can't take the choke off, or it will die. You just can't do a sync with the choke on.

                          .
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                          • nert

                            #14
                            Ok, I re-read your original post and added your last post.
                            Am i to understand that Chef had it running and idling properly. And after some run time and several startups it failed to idle? But, it did idle when the the carbs where first installed?

                            Comment

                            • Larry D
                              Forum Sage
                              Past Site Supporter
                              • Jul 2008
                              • 4926
                              • Indianapolis,IN

                              #15
                              Do you have the airbox and filter installed while you're trying to start it ?
                              Larry D
                              1980 GS450S
                              1981 GS450S
                              2003 Heritage Softtail

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